Sr. Manufacturing Engineer, Powertrain (Sustaining)

We are seeking a highly skilled and experienced Powertrain Sr. Manufacturing Engineer to lead the development, design, and optimization of manufacturing processes for Powertrain lines. This role involves working with cross-functional teams, including Logistics, Manufacturing Operations, Facilities, Product Engineering, and New Product Introduction, to ensure the successful design, installation, and operation of Powertrain equipment. With a focus on enhancing production efficiency, this engineer will be responsible for developing robust manufacturing processes, optimizing equipment design, and ensuring the highest quality standards in Powertrain production.

Powertrain (Sustaining) product lines include Inverter, Drive Unit, Power Electronics, Stator & Rotor, Battery Pack, Battery Enclosure and Battery Module

You Will:

• Lead the technical efforts of teams engaged in the development and optimization of Powertrain equipment and manufacturing processes.
• Develop and sustain manufacturing processes for Powertrain lines, focusing on equipment design, process parameters, and production efficiency.
• Prepare and ensure station readiness for Powertrain line launches, including equipment and process validation.
• Work cross-functionally with disciplines such as layout engineering, logistics, and product engineering to optimize Powertrain line layouts and equipment specifications.
• Lead efforts in tracking and improving First Pass Yield (FPY) and monitoring error-proofing systems to enhance product quality and reliability.
• Oversee and optimize key manufacturing processes such as soldering, dispensing, torquing, and End-of-Line Testing (EOLT).
• Implement engineering solutions to address product design changes, reduce variation, and ensure consistent quality control.
• Utilize problem-solving methodologies, including 8D, Six Sigma, and DOE, to resolve complex production challenges.
• Use 3D modeling and simulations to validate equipment designs, including robotics, end-of-arm tooling, pick-and-place automation, and vision systems.
• Drive cycle time improvements and enhance throughput by implementing effective production strategies.
• Involve in the design, approval, and commissioning of new projects and equipment to meet evolving production needs.
• Collaborate with cross-functional teams to implement process improvements, support product design changes, and ensure high-quality production outcomes.
• Monitor and manage consumables and scrap, identifying and implementing cost-saving opportunities to optimize resource utilization.
• Familiarity with equipment control systems, I/Os, and machine coding logic to ensure optimal equipment functionality.
• Provide leadership in equipment validation
• Support the preparation and optimization of Powertrain line layouts with layout engineering to maximize efficiency.
• Willingness to support production across shifts, including weekends and holidays, as needed.

You Bring:

• Bachelor's Degree in Engineering (Mechanical, Electrical, or related field).
• 5-8 years of experience in Powertrain Equipment/Manufacturing/Process Engineering, with a focus on automotive Powertrain equipment design and sustaining.
• Proven ability to lead technical efforts in complex equipment engineering and manufacturing development.
• Strong analytical problem-solving skills, including experience with 8D, Six Sigma, and DOE methodologies.
• Proficiency in AutoCAD, Catia, and Delmia for equipment design and layout optimization.
• Strong presentation skills and the ability to communicate effectively at various levels within and outside the company.
• Proven experience in driving cycle time improvements and enhancing production efficiency.
• Willingness to travel up to 25% of the time.
• Flexibility to support various shifts, including day, night, swing shifts, and potential weekend/holiday work.