What are the responsibilities and job description for the Process Engineer- HCM position at lonza?
Job Title: Process Engineering Location: Rewari We are looking for an experienced Process Engineering Lead to drive operational excellence in capsule manufacturing by optimizing process performance, improving yield, and enabling continuous improvement across operations. This role will partner closely with production, maintenance, and engineering teams to ensure high-quality, efficient, and compliant manufacturing processes. As a subject matter expert in capsule manufacturing technologies (HCM, I-box, Borsor), you will define process standards, troubleshoot complex issues, and lead transformation initiatives using Lean and Six Sigma methodologies to enhance productivity, quality, and cost efficiency. What you will get: Opportunity to lead process transformation and continuous improvement initiatives in a high-impact manufacturing environment Exposure to advanced capsule manufacturing technologies and global standardization practices Hands-on leadership role driving lean transformation, automation, and productivity improvements Cross-functional collaboration with global teams, maintenance, engineering, and quality A culture focused on operational excellence, innovation, and capability building What you will do: Provide engineering and technical support to production teams to maximize quality, yield, and productivity in capsule manufacturing Define, monitor, and optimize machine process parameters for Hard Capsule Machines (HCM), I-box, and Borsor systems Ensure process parameter set points and measurement systems remain aligned with specifications; escalate deviations proactively Establish and standardize “golden parameters” for equipment during product or size changeovers Lead troubleshooting of chronic manufacturing issues and drive sustainable solutions Coordinate cross-functional activities across production, maintenance, and engineering teams Drive waste reduction, yield improvement, and consumable optimization initiatives What we are looking for: Bachelor’s degree (B.Tech) in Mechanical (preferred), Electrical, Production, or Chemical Engineering 8–12 years of relevant experience in Process Engineering within Pharma or Food Manufacturing industries Strong hands-on experience in mechanical and/or electrical troubleshooting Expertise in capsule manufacturing processes and equipment such as HCM, I-box, and Borsor Knowledge of GMP, food safety standards, and good housekeeping practices Proven experience in Lean Manufacturing and Operational Excellence frameworks Demonstrated success in process improvement, yield enhancement, and cost optimization initiatives At Lonza, our people are our greatest strength. With 30 sites across five continents, our globally connected teams work together every day to manufacture the medicines of tomorrow. Our core values of Collaboration, Accountability, Excellence, Passion and Integrity reflect who we are and how we work together. Everyone’s ideas, big or small, have the potential to improve millions of lives, and that’s the kind of work we want you to be part of. Innovation thrives when people from all backgrounds bring their unique perspectives to the table. At Lonza, we value diversity and are committed to creating an inclusive environment for all employees. If you’re ready to help turn our customers’ breakthrough ideas into viable therapies, we look forward to welcoming you on board. Ready to shape the future of life sciences? Apply now.