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SMT Repair and Rework Technician

Lonestar EMS, LLC
Dallas, TX Full Time
POSTED ON 9/15/2026
AVAILABLE BEFORE 1/13/2027

Job Summary

The SMT Repair and Rework Technician is responsible for performing precision component-level troubleshooting, repair, and rework on complex Printed Circuit Assemblies (PCAs). This role requires exceptional hand-soldering skills, a deep understanding of Surface Mount Technology (SMT) processes, and the ability to work under magnification to ensure all repaired boards meet strict quality and IPC standards.

Core Responsibilities

· Perform advanced component-level troubleshooting, diagnostic testing, and failure analysis on defective SMT and through-hole printed circuit board assemblies.

· Execute precise rework and repair of complex components, including fine-pitch QFPs, BGAs, CSPs, LGAs, PLCCs, and passives (down to 0201/01005 sizes).

· Execute high-reliability hand soldering, lead trimming, and touch-up operations in compliance with IPC-A-610 and IPC/WHMA-A-620 standards.

· Operate specialized rework equipment such as hot air stations, infrared (IR) BGA rework systems, and microscope inspection systems.

· Safely remove and replace damaged surface mount and through-hole components without causing thermal or mechanical damage to the PCB substrate or adjacent components.

· Properly clean and inspect assemblies post-rework to remove flux residues and contaminants.

· Maintain detailed logs of repairs, defect trends, and scrap data to support continuous improvement and root-cause analysis initiatives.

· Collaborate with Quality Assurance and production engineering teams to identify recurring manufacturing defects and recommend corrective actions.

Required Qualifications

· Experience: Minimum of 2–5 years of hands-on experience in SMT repair, rework, and advanced hand soldering within an electronics manufacturing environment (EMS).

· Certifications: Active or recent IPC-A-610 and IPC-7711/7721 (Rework, Modification, and Repair of Electronic Assemblies) certifications are strongly preferred.

Technical Skills:

o Proficiency in reading and interpreting engineering drawings, schematics, assembly drawings, bill of materials (BOMs), and IPC work instructions.

o Expert-level manual dexterity and steady hands for fine-pitch component manipulation under a microscope.

o Familiarity with standard lab test equipment (multimeters, oscilloscopes, digital microscopes).

· Soft Skills: Strong attention to detail, excellent problem-solving abilities, and effective communication skills to collaborate across production teams.

Key Competencies

· Quality focused

· Attention to detail

· Reliability and dependability

· Teamwork and collaboration

· Problem-solving skills

· Time management

· Adaptability and flexibility

· Commitment to safety

Working Conditions

Physical Requirements

· Ability to sit or stand for extended periods while working under a microscope or magnifying lamp.

· Good visual acuity (corrected or uncorrected) with the ability to distinguish fine color codes and micro-components.

· Safe handling of chemicals (flux removers, isopropyl alcohol) and exposure to localized soldering heat sources in a regulated ESD-safe manufacturing environment.

Work Environment

· Electronics manufacturing facility.

· Exposure to manufacturing equipment and production environments.

· Use of personal protective equipment (PPE) and ESD protection as required.

· May require overtime, shift work, or weekend work based on production demands.

Benefits:

  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Life insurance
  • Vision insurance

Work Location: In person

Salary.com Estimation for SMT Repair and Rework Technician in Dallas, TX
$45,663 to $60,352
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