Automation Engineer

POSITION SUMMARY:

The Lion Energy Automation Team is seeking a full-time Automation Engineer to support the design, implementation, and optimization of automated systems within our production and testing processes. The ideal candidate will bring a passion for innovation, problem-solving, and continuous improvement in testing and manufacturing of energy storage systems. This role requires a firm understanding of electrical fundamentals, ladder logic and PLC programming, and 3D design capabilities.

This position is critical to scaling Lion Energy's U.S.-based manufacturing operations, improving production efficiency, reducing manual processes, and ensuring quality control across battery assembly, testing, and packaging lines.

Responsibilities/Duties:

Automation Design and Implementation

• Design and implement automation solutions for interdepartmental use across production, testing, and quality control
• Design automated machines and systems to support battery manufacturing and assembly processes
• Develop electrical schematics for control systems, panels, and machine integration
• Collaborate with engineering, embedded software, operations, and quality teams to develop automated processes to test Lion Energy products
• Support the transition from prototype to production-ready automated systems

PLC Programming and Control Systems

• Develop, program, and maintain PLCs, HMIs, and other control systems (Allen-Bradley, Studio 5000 preferred)
• Write and optimize ladder logic for machine control, sensor integration, and data acquisition
• Integrate industrial sensors, actuators, and control devices into automated workflows
• Implement safety interlocks and emergency stop protocols in compliance with manufacturing standards

Testing and Process Optimization

• Support troubleshooting and process improvements across production and testing facilities
• Develop and validate automated test sequences for lithium battery products
• Document, test, create standard operating procedures (SOPs), and validate automated systems
• Monitor system performance and recommend improvements to increase throughput, reduce cycle time, and improve quality

Hands-On System Build and Support

• Use hand and power tools to build, wire, and install automated machines and control panels
• Provide technical support for equipment downtime, troubleshooting, and rapid resolution
• Train production and warehouse teams on automated equipment operation and basic troubleshooting
• Maintain and update documentation for all automation systems including electrical diagrams, BOMs, and configuration files

Required Education/Experience:

• Bachelor's degree in Electrical Engineering, Mechanical Engineering, Mechatronics, or related field (or equivalent hands-on experience)
• Experience with PLC programming (Allen-Bradley, Studio 5000 preferred) and industrial control systems
• Proficiency in 3D CAD design (SolidWorks preferred; SolidWorks Electrical a plus)
• Strong understanding of electrical fundamentals, schematics, and wiring standards
• Ability and willingness to learn how automated equipment works and how to fix and improve it
• Strong problem-solving skills and ability to work in a collaborative, cross-functional environment
• Hands-on experience using hand and power tools to build and wire machines
• Basic Microsoft Office proficiency (Word, Excel, PowerPoint)
• Familiarity with robotics, data acquisition systems, or energy storage systems (preferred)
• Python coding, Linux systems, or other programming and computer-based knowledge (preferred)
• Experience in battery manufacturing, electronics assembly, or regulated production environments (preferred)

Characteristics of Success:

• Hands-on problem solver with strong technical aptitude
• Self-motivated and able to manage multiple projects simultaneously
• Strong communication skills and ability to explain technical concepts to non-technical stakeholders
• Detail-oriented with a focus on safety, quality, and continuous improvement
• Comfortable working in a fast-paced manufacturing environment with evolving priorities
• Team player who thrives in cross-functional collaboration

ABOUT LION ENERGY:

We help individuals, families, and organizations become energy independent. We do this by providing smart lithium energy storage systems that range from small hand-held power banks, solar generators, and RV batteries to home and large custom solutions that are safe, silent, and renewable. They are good for people and our planet!

WHY JOIN US:

Join a passionate team driving the future of renewable energy innovation. Lion Energy offers a collaborative environment, growth opportunities, and the chance to make a real impact in sustainable technology.