Demo

Sr. Controls Engineer – Automation & Vision Systems

Liberty Personnel Services, Inc.
Homewood, AL Full Time
POSTED ON 11/1/2025
AVAILABLE BEFORE 11/30/2025
Job Details:

Sr. Controls Engineer – Automation & Vision Systems

Overview

We are seeking a highly driven Controls Engineer to take a lead role in designing, programming, and integrating advanced automation and robotic systems for manufacturing and process environments. This position blends hands-on engineering, creative problem-solving, and technical innovation — ideal for candidates who thrive at the intersection of hardware, software, and intelligent vision-based control.

You’ll work across all phases of a project — from concept and design through installation, commissioning, and long-term support — collaborating closely with mechanical, electrical, and software teams to deliver high-performing, reliable, and elegant automation solutions.

We’re looking for engineers who aren’t just programmers, but builders, troubleshooters, and innovators — people who can visualize a system, bring it to life, and refine it to perfection.

Key Responsibilities

Collaboration & Project Support

  • Partner with cross-functional teams — mechanical, electrical, and project engineers — to plan and execute automation system designs.
  • Interface directly with clients to define requirements, address technical challenges, and ensure system functionality aligns with expectations.
  • Provide oversight and guidance for panel design, wiring, and system integration.
  • Participate in project reviews, field commissioning, and on-site installations.

Engineering & Integration

  • Design, program, and troubleshoot complex electromechanical control systems.
  • Develop and debug PLC, HMI, servo, robot, and machine vision applications.
  • Vision: Keyence, Cognex, Fanuc IRV are preferred
  • Perform in-house testing, system runoffs, and ensure field performance meets all safety and performance standards.
  • Collaborate on mechanical and control system modifications to meet evolving project requirements.
  • Maintain rigorous documentation for control logic, electrical prints, and integration standards.

Installation & Support

  • Commission and support automated manufacturing systems both in-house and at client facilities.
  • Diagnose and resolve issues in PLCs, HMIs, robots, and vision systems.
  • Provide high-quality technical support post-installation to ensure sustained system performance.

Qualifications

Education & Experience

  • Bachelor’s or Master’s degree in Electrical, Controls, Mechatronics, or related Engineering field.
  • 2–5 years of hands-on experience in controls programming, automation integration, or industrial robotics.
  • Proven experience with one or more major PLC/HMI platforms (Allen Bradley, Siemens, Omron, GE, etc.).
  • Vision experience: Keyence, Cognex, Fanuc IRV are preferred

Technical Skills

  • Strong background in PLC, HMI, and motion control (VFD, servo systems).
  • Preferred experience in robotic programming and machine vision integration.
  • Proficiency in reading and creating electrical schematics and control documentation.
  • Familiarity with AutoCAD Electrical, industrial networks (EtherNet/IP, Profinet, etc.), and safety circuits.
  • Excellent troubleshooting skills and ability to perform hands-on field modifications.

Professional Attributes

  • Self-motivated, organized, and capable of managing multiple priorities.
  • Strong analytical thinking and problem-solving approach.
  • Excellent written and verbal communication skills.
  • Willingness to travel (up to ~30%) for installation and commissioning activities.
  • Ability to lift 50 lbs, pass background checks, and maintain a valid U.S. driver’s license.

What We Offer

  • Competitive compensation range.
  • Comprehensive benefits including health, dental, and vision insurance.
  • 401(k) with employer matching and paid time off.
  • Flexible schedule and supportive, growth-oriented work culture.
  • Exposure to cutting-edge automation technologies and professional mentorship from experienced engineers.
  • The opportunity to make an immediate impact on the design and performance of next-generation industrial systems.

To apply, send your resume to PD@Libertyjobs.com.

All communications are 100% confidential.

Patrick DelGaone

PD@Libertyjobs.com

#Controls

#Midsenior



Salary.com Estimation for Sr. Controls Engineer – Automation & Vision Systems in Homewood, AL
$104,878 to $128,474
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