Plastics Process Specialist- Intake Manifolds & Airbox Boots

Plastics Process Technician – Intake Manifolds & Airbox BootsRole Overview

We are seeking a skilled Plastics Process Technician to manufacture high-performance intake manifolds and airbox boots for off-road and performance powersports applications.

This position requires hands-on technical ability, attention to detail, and a strong understanding of cast polymer manufacturing processes.

The ideal candidate will independently perform daily production operations, maintain consistent product quality, identify manufacturing defects, and troubleshoot common processing issues.

We are looking for someone who understands the importance of proper material preparation, mold condition, curing procedures, and consistent workmanship.

Key ResponsibilitiesPlastics Production

• Perform cast polymer manufacturing operations for intake manifolds and airbox boots.
• Prepare molds, materials, equipment, and workstations for daily production.
• Measure, mix, pour, cure, and demold components according to established procedures.
• Monitor material ratios, temperatures, curing times, and other processing requirements.
• Perform trimming, cleanup, and finishing operations on completed components.
• Identify and address common production issues to maintain consistent product quality.
• Prepare molds and materials for upcoming production runs.
• Maintain accurate production and material usage records.

Mold Handling & Maintenance

• Inspect molds for wear, damage, contamination, and other conditions affecting product quality.
• Clean, prepare, and maintain molds according to established procedures.
• Perform minor mold repairs and patching when appropriate.
• Identify molds requiring additional maintenance, repair, or replacement.
• Report mold-related issues that may affect production or finished components.

Quality Control & Waste Reduction

• Inspect finished components for defects, proper fitment, sealing surfaces, and cosmetic quality.
• Follow established product specifications and quality requirements.
• Identify defective components and report recurring quality issues.
• Troubleshoot common defects related to material preparation, pouring, curing, and mold condition.
• Minimize material waste, scrap, and rework through proper handling and consistent production practices.
• Work with Quality and Manufacturing Engineering when additional troubleshooting is required.
• Maintain a clean and safe working environment.

Process Consistency & Documentation

• Follow established manufacturing procedures and work instructions.
• Maintain consistent processing methods to ensure repeatable product quality.
• Document production issues, defects, and material concerns as required.
• Communicate equipment, mold, or process abnormalities to the appropriate personnel.
• Recommend practical adjustments when recurring production issues are identified.
• Assist with updating production instructions when procedures change.

Qualifications & Experience

Preferred Qualifications

• Hands-on experience with cast polymers, polyurethane, silicone, rubber, or similar materials.
• Familiarity with molding, material mixing, pouring, and curing processes.
• Experience preparing, cleaning, and maintaining production molds.
• Ability to identify common manufacturing defects and troubleshoot production issues.
• Strong mechanical aptitude and attention to detail.
• Ability to follow technical instructions and established manufacturing procedures.
• Comfortable working independently with minimal supervision.

Additional Experience Considered an Advantage

• Experience with polyurethane casting, vacuum degassing, or temperature-controlled curing.
• Experience in custom or low-volume manufacturing.
• Familiarity with production quality inspections and defect identification.
• Background in powersports, motorsports, automotive, or performance products.

What We're Looking For

• Someone who takes pride in producing high-quality components.
• Reliable, detail-oriented, and consistent in their work.
• Comfortable performing technical, hands-on manufacturing tasks.
• Capable of recognizing problems and taking appropriate corrective action.
• Willing to communicate concerns rather than allow defective products to continue through production.
• Able to maintain production efficiency without compromising quality.
• Responsible with materials, tools, molds, and equipment.

Why This Role Matters

Intake manifolds and airbox boots are a core and rapidly growing product line within our company.

The quality and consistency of these components directly affect engine performance, product reliability, customer satisfaction, and our reputation in the powersports industry.

This technician plays an important role in ensuring components are manufactured correctly, consistently, and efficiently.

Compensation & Growth

• Competitive hourly compensation based on experience and technical ability.
• Stable, long-term position within a growing manufacturing operation.
• Opportunity to develop specialized skills in polyurethane and cast polymer manufacturing.
• Potential advancement into senior technician or production lead positions as the company grows.

Job Type: Full-time

Pay: $18.00 - $22.00 per hour

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Health insurance
• Health savings account
• Life insurance
• Paid time off
• Vision insurance

Experience:

• Plastics: 1 year (Preferred)

Ability to Commute:

• Boerne, TX (Required)

Work Location: In person

Salary : $18 - $22