What are the responsibilities and job description for the Sr Industrial Engineer position at KPIT?
KPIT is a global technology company with software solutions that will help mobility leapfrog towards autonomous, clean, smart and connected future. With 10000 Automobelievers across the globe, specializing in embedded software, AI & Digital solutions, KPIT enables customers accelerate implementation of next generation mobility technologies. With development centers in Europe, Americas, Japan, China, Thailand and India – KPIT works with leaders in mobility and is present where the ecosystem is transforming.
LOCAL CANDIDATES ONLY. CANDIDATES MUST CURRENTLY RESIDE IN THE LOCAL AREA AND BE AVAILABLE TO WORK WITHOUT EMPLOYER-SPONSORED VISA SUPPORT.
Position Summary
We are seeking an experienced Industrial / Manufacturing Engineer to drive industrialization, manufacturing planning, process optimization, and continuous improvement initiatives. The ideal candidate will be responsible for developing and improving manufacturing processes for complex assembly operations utilizing automated assembly equipment, robotics, vision systems, and conveyor-based manufacturing systems. This role will focus on enhancing productivity, quality, safety, and cost efficiency while supporting new product introductions and manufacturing change management activities.
Responsibilities
- Establish standard times, manpower projections, line balancing, and standard work element sheets for manufacturing operations.
- Conduct work measurement studies and classify activities as Value Added (VA) and Non-Value Added (NVA).
- Develop, optimize, and improve workstations in accordance with PFMEA recommendations, Control Plans, and process improvement initiatives.
- Create detailed workstation layouts, assembly cell layouts, and manufacturing line layouts.
- Define and document manufacturing processes for new, modified, or relocated production lines.
- Perform line balancing and determine workforce allocation requirements following process changes and modifications.
- Conduct 3M (Muda, Muri, Mura) analysis and ergonomic assessments using Yamazumi Charts.
- Identify and implement productivity, quality, safety, and cost improvement opportunities within manufacturing operations.
- Develop training materials and work instructions related to process, product, equipment, and manufacturing changes.
- Evaluate tooling, fixture, gauge, and equipment requirements and provide recommendations for manufacturing improvements.
- Manage Engineering Change Orders (ECOs) and Manufacturing Change Orders (MCOs), including assessment of impacts on standard times and production processes.
- Analyze existing manufacturing processes and implement corrective and preventive actions to enhance operational efficiency.
- Develop detailed layouts for equipment, workflow, assembly methods, and workforce utilization.
- Lead continuous improvement and cost reduction projects using Lean Manufacturing methodologies.
- Support New Product Introduction (NPI) activities by developing manufacturing plans, operator work content, machine capability requirements, and quality verification processes.
- Lead capacity planning and capital expenditure forecasting activities.
- Ensure manufacturing processes comply with safety, quality, and regulatory requirements.
- Maintain and update manufacturing documentation, including FMEAs, Control Plans, Work Instructions, Tool Sheets, and Job Instructions.
- Provide technical support to production across multiple shifts and resolve manufacturing-related issues.
- Prepare technical reports, process documentation, and project updates for stakeholders.
- Perform other duties as assigned.
Requirements
Education
- Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, Supply Chain Engineering, or a related discipline.
- Master's Degree (MS/M.Tech) in a relevant engineering field is preferred.
Experience
- Minimum 5- 8 years of experience in Industrial Engineering, Manufacturing Engineering, Process Engineering, or related manufacturing environments.
- Experience supporting high-volume assembly operations and automated manufacturing systems.
- Proven experience in manufacturing process development, industrialization, and continuous improvement initiatives.
Technical Skills
- Strong expertise in:
- Time Studies and Work Measurement
- Standard Work Development
- Line Balancing and Manpower Planning
- Capacity Planning and Workforce Optimization
- Lean Manufacturing Principles
- Value Stream Mapping (VSM)
- PFMEA and Control Plans
- Root Cause Analysis and Problem Solving
- Ergonomic Analysis and Yamazumi Charts
- Process Mapping and Workflow Optimization
- Manufacturing Change Management