Senior Manufacturing Engineer

KPIT is reimagining the future of mobility, forging ahead with group companies and partners to shape a world that is cleaner, smarter, and safer.

With over 25 years of specialized expertise in Mobility, KPIT is accelerating the transformation towards Software and AI-Defined Vehicles through its advanced solutions, platforms, and products—propelled by mobility-infused AI frameworks, software craftsmanship, and systems integration mastery.

Vision in Motion

Fueled by 2000 vehicle production programs and powering 20 million vehicles on the road with KPIT software, our experience is unmatched. At the same time, we push boundaries, developing solutions that enable Mobility OEMs to innovate at speed and scale.

Job Summary

The Manufacturing Engineer is responsible for developing, implementing, and optimizing manufacturing processes, equipment, and workstations to support safe, efficient, and high-quality production. This role partners closely with Product Engineering, Operations, Quality, and Supply Chain teams to ensure manufacturability, process robustness, and seamless product launches.

Responsibilities

• Develop, procure, install, and validate manufacturing workstations and equipment ranging from manual assembly stations to fully automated production and test systems.
• Provide Design for Manufacturability (DFM) feedback to product engineering teams to improve manufacturability, reduce production costs, and optimize assembly processes.
• Design, document, and implement safe, efficient, and repeatable manufacturing processes.
• Create and maintain Process Flow Diagrams (PFDs), PFMEA, Control Plans, Standard Work Instructions, and manufacturing documentation.
• Lead manufacturing process development from concept through production launch. Support equipment commissioning, process validation, and production readiness activities.
• Troubleshoot and resolve manufacturing equipment, tooling, and process issues during launch and production. Develop and implement process improvements to enhance safety, quality, productivity, and cost performance.
• Collaborate with Quality teams to establish process controls and ensure compliance with customer and internal requirements. Support root cause analysis, corrective actions, and continuous improvement initiatives.
• Train operators and technicians on manufacturing equipment, processes, and standard work. Work closely with Engineering, Operations, Quality, Maintenance, Supply Chain, and external suppliers to achieve manufacturing objectives.
• Support assembly process development, tooling selection, fixture design, and automation integration.
• Ensure manufacturing processes are robust, capable, and ready for seamless transfer to Operations.

Requirements

• Bachelor's degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related technical field.
• Experience developing and implementing manufacturing processes and production equipment. Strong knowledge of:
• PFMEA (Process Failure Mode and Effects Analysis) Control Plans Process Flow Development Process Validation Lean Manufacturing DFM (Design for Manufacturability)
• Experience with assembly processes, tooling, fixtures, and automation systems.
• Proficiency in interpreting engineering drawings, CAD models, and technical specifications.
• Strong troubleshooting, problem-solving, and project management skills.
• Proficient in Microsoft Excel, PowerPoint, and Word.

Preferred Skills

• Experience in automotive, aerospace, medical device, electronics, or other high-volume manufacturing environments.
• Knowledge of APQP, PPAP, MSA, and SPC methodologies.
• Experience with automated assembly and test systems. Lean Six Sigma Green Belt or Black Belt certification preferred.

Compensation and Benefits:

Along with competitive pay, as a full-time KPIT employee, you are eligible for the following benefits:

• Geo Blue PPO and HSA plan.
• MetLife – Dental and Vision plan.
• Healthcare and Dependent care flexible spending account(FSA).
• 401k with employer match.
• Company-paid Basic Life and Long-term disability insurance.
• Voluntary benefits include Critical Illness, Hospital indemnity, accident insurance, theft, and legal service.
• Employee Assistance Program.
• Paid Holidays.
• Employee discounts and perks.
• Gym benefit.