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Process Safety Specialist

Kelly Science, Engineering, Technology & Telecom
New Castle, DE Full Time
POSTED ON 7/28/2026
AVAILABLE BEFORE 8/26/2026

Kelly Engineering is seeking a Process Safety Specialist with one of our leading clients in the Specialty Chemical Manufacturing industries at their New Castle, DE plant.


Please apply to learn more!


Ideal Candidate

  • 5 years of process safety experience within a chemical manufacturing or specialty chemicals environment.
  • Strong expertise in OSHA Process Safety Management (PSM) and EPA Risk Management Program (RMP) compliance.
  • Hands-on experience leading PHA/HAZOP, MOC, PSSR, and compliance audits.
  • Bachelor's degree in Chemical Engineering (preferred) with strong knowledge of process risk analysis and pressure relief systems.
  • Experience using PHAST or similar consequence modeling software; CSP certification is a plus.


Role Summary

  • The Process Safety Specialist is responsible for managing and maintaining Process Safety Management (PSM) and Risk Management Program (RMP) in compliance with OSHA and EPA regulations.
  • The position ensures site conformance with corporate process safety standards and leads key PSM elements including hazard analysis, management of change, pre-startup reviews, and compliance auditing.


Key Responsibilities

  • Manage the site's Process Safety Management program
  • Conduct Process Hazard Analyses (PHA) and manage corrective action plans.
  • Lead Pre-Startup Safety Reviews (PSSR) for new or modified equipment.
  • Administer the Management of Change (MOC) process.
  • Perform PSM compliance audits and track corrective actions.
  • Maintain the facility's EPA Risk Management Plan (RMP) and prevention programs.
  • Serve as the site's process safety expert and advisor for SHE (Safety, Health & Environment) initiatives.


Preferred Qualifications

  • B.S. in Chemical Engineering preferred.
  • Certified Safety Professional (CSP) preferred.
  • 7-10 years in the chemical process industry.
  • 3-5 years of PSM compliance experience.


Preferred Experience with:

  • Quantitative Risk Assessment (QRA)
  • Reaction kinetics analysis
  • Pressure relief calculations
  • PHAST or similar process safety modeling software

Salary : $110,000 - $145,000

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