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Senior Design Consultant Engineer

Katalyst Healthcares & Life Sciences
Oshkosh, WI Full Time | Contractor
POSTED ON 11/5/2026
AVAILABLE BEFORE 3/4/2027
Job Summary:
We are seeking a Senior Mechanical Design Engineer to design, model, and analyze mechanical systems from concept through production. The engineer will lead Design for Manufacturing (DFM), design-to-cost, product redesign, and Finite Element Analysis (FEA) initiatives for complex products.
Key Responsibilities:
  • CAD Modeling: Create 3D models, assemblies, and manufacturing drawings using CREO.
  • Structural Analysis: Perform linear and nonlinear static and dynamic stress analysis using ANSYS to verify product strength and durability.
  • Design Optimization: Improve product weight, reliability, and manufacturability based on simulation results.
  • Cross-Functional Collaboration: Work with manufacturing and engineering teams to meet project requirements.
  • Lead or support product design, manufacturing engineering, and industrialization activities.
  • Support new product development (NPD), engineering change management, production launches, and manufacturing transitions.
  • Manage customer-facing program or project activities.
  • Prepare clear technical reports, engineering drawings, and documentation.

Required Skills:

  • Strong proficiency in CREO for complex surface and solid modeling.
  • Experience with ANSYS FEA and structural analysis.
  • Knowledge of Design for Manufacturing (DFM), design-to-cost, and product redesign.
  • Strong understanding of GD&T, tolerance analysis, engineering drawings, and product definition requirements.
  • Experience with new product development, engineering change management, production launch, or manufacturing transition.
  • Customer-facing program or project management experience.
  • Excellent communication, technical writing, and cross-functional leadership skills.
  • Ability to collaborate with manufacturing teams and meet customer requirements.

Educational Qualification:

  • Bachelor's degree in mechanical engineering, Manufacturing Engineering, or a related technical discipline.

Additional Requirements:

  • The description specifies 10 years of relevant engineering experience in its Basic Qualifications section, while the requisition lists 8 13 years.
  • Ability to work onsite and travel to supplier or manufacturing locations as required.
  • Preferred additional CAD tool: CATIA may also be considered.

Key Skills:

  • Mechanical Design.
  • CREO.
  • CATIA.
  • ANSYS.
  • FEA.
  • CAD Modeling.
  • Structural Analysis.
  • DFM.
  • Design-to-Cost.
  • Product Redesign.
  • GD&T.
  • Tolerance Analysis.
  • NPD.
  • Engineering Change Management.

Salary : $100,096 - $137,322

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