Demo

Stress Engineer

Kaleidoscope Innovation
Baltimore, MD Full Time
POSTED ON 4/18/2026
AVAILABLE BEFORE 6/9/2026
Skillset/Requirements

  • Analyze Non-Conformances: Review manufacturing defects or damage (e.g., oversized holes, cracks, corrosion) on metallic and composite parts.
  • Perform Stress Analysis: Conduct structural analysis (hand calcs, Finite Element Analysis - FEA) to verify proposed repairs or acceptances.
  • Provide Dispositions: Determine appropriate actions for non-conforming parts (accept as is, repair, rework, scrap).
  • Collaborate: Work with design, quality, manufacturing, and Non-Destructive Testing (NDT) teams.
  • Document: Prepare technical reports and strength check notes for formal approval.
  • Support Production: Expedite resolutions for critical AOG (Aircraft on Ground) issues.
  • Represent MRB Engineering in Material Review Boards (MRBs) and ensure timely resolution of nonconformances to minimize production disruptions
  • Experience with Stress Justification Reports or structural substantiation.

Skills

Core Skills & Focus

  • Strong background in structural analysis and mechanics of materials.
  • Proficiency in FEA software and stress calculation methods.
  • Understanding of aerospace materials (composites, alloys) and standards.

Minimum Qualifications

  • Bachelor’s Degree in either Mechanical, Aerospace, or Materials Engineering
  • 8 years of related professional Stress experience
  • Experience with Stress Analysis Reports or structural substantiation.
  • Proficiency with 3D CAD Software (Catia/Enovia preferred)
  • Strong understanding of Aircraft structures, design guidelines, composite and metallic failure modes.
  • Excellent communication skills to interface with cross-functional and multi-disciplinary teams.
  • Dedicated Aerospace MRB experience of at least 5 yrs of experience

Requirements

Physical requirements :

  • Ability to ascend and descend ladders and/or stairs
  • Ability to position self for inspection including confined, elevated, and loud noise spaces
  • Ability to stand, sit, squat, walk, bend, climb ladders, move, reach, or stretch for prolonged time periods with no restrictions, as required by job duties
  • Read, hear, speak, and see with no restrictions, as required by job duties.
  • Effectively communicate in Business English language.

Salary.com Estimation for Stress Engineer in Baltimore, MD
$87,924 to $103,025
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