What are the responsibilities and job description for the Press Operator position at IOWA ALUMINUM INC?
As a Press Operator at Iowa Aluminum, you will be responsible for operating the extrusion press, a critical piece of machinery in the manufacturing of aluminum extrusions. Your role will ensure that the extrusion processes run smoothly and efficiently, producing high-quality aluminum products that meet our exacting standards.
Key Responsibilities:
- Machine Operation:
- Set up and operate the extrusion press according to production schedules and specific job specifications.
- Monitor the extrusion process, including temperature, speed, and pressure adjustments, to maintain product quality and production efficiency.
- Perform routine maintenance tasks, such as: cleaning and lubricating hot shear, container, butt sheer and dummy block to ensure smooth operation.
- Troubleshoot issues with the press or related equipment to minimize downtime, collaborating with the maintenance team as needed.
- Quality Assurance:
- Routinely perform quality checks at the press exit to assess the extrusion for contour, flatness, and die lines, ensuring compliance with our standards.
- Report any quality issues to the quality control team for immediate action.
- Maintain high standards of cleanliness and organization around the press area to prevent potential quality issues.
- Responsible for maintaining all measuring equipment and tools required for the job.
- Maintenance and Safety:
- Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery.
- Participate in safety and job training sessions as required.
- Work closely with the maintenance team to address and resolve technical problems, ensuring that all safety and quality standards are met during production.
- Record Keeping:
- Keep accurate records of production data.
- Document maintenance activities, any issues encountered during the shift, and report any deviations or abnormalities.
- Team Collaboration:
- Work closely with other team members to ensure a seamless production process and provide assistance in making crucial decisions regarding the continuation of a die.
- Provide training and assistance to new team members or operators as needed.
- Capable of working unsupervised or with minimal supervision, maintaining productivity and adherence to standards.
Qualifications:
- Trade Apprenticeship: Must successfully complete the Iowa Aluminum Press Operator Apprenticeship Program, a U.S. Department of Labor–recognized program that combines paid, hands-on training with classroom instruction.
- Ideal Candidates:
- Individuals are interested in building a long-term career in a skilled trade.
- Strong mechanical aptitude and problem-solving ability.
- Reliability, accountability, and commitment to safety.
- Ability to work both independently and as part of a team.
- Physical ability to lift up to 100 pounds and perform tasks involving frequent bending, lifting, and reaching.
- Basic math and computer skills (measurement conversions, data entry, process tracking).
- Skills You Will Gain Through Apprenticeship
- Safe operation of advanced extrusion press equipment.
- Understanding of aluminum alloys, extrusion processes, and industry standards.
- Proficiency in precision measurement and quality checks to ensure compliance with customer and regulatory requirements.
- Foundational knowledge of dies and tooling and their role in shaping aluminum profiles.
- Ability to recognize and respond to production defects and process variations.
- Knowledge of workplace safety systems, lockout/tagout, and OSHA standards.
- Hands-on troubleshooting skills and experience supporting process improvements.
- Transferable trade skills - mechanical, technical, and quality-focused - that create pathways to advanced operator, lead, or supervisory roles.