Demo

Senior Mechanical Design Engineer

iO Associates
Houston, TX Full Time
POSTED ON 5/19/2026
AVAILABLE BEFORE 6/1/2026
Senior Design Engineer

Location: Onsite
Industry: Oil & Gas / Drilling Technology
Employment Type: Full-Time

Overview

We are seeking an experienced Senior Design Engineer to join a growing engineering team focused on the design and development of advanced drill bits and downhole drilling technologies. This onsite role is ideal for a highly analytical engineer with strong experience in mechanical design, product development, and performance optimisation within the oil & gas sector.

Key Responsibilities

  • Lead the design and development of advanced drill bits and downhole tools from concept through to manufacturing.
  • Produce detailed 3D CAD models, technical drawings, and engineering documentation.
  • Carry out engineering analysis including FEA, CFD, stress, thermal, and hydraulic simulations.
  • Analyse field wear and drilling performance data to identify root causes and improve product performance.
  • Work closely with manufacturing and operations teams to ensure designs are practical and cost-effective.
  • Maintain BOMs, ECOs, and ensure compliance with engineering and safety standards.
  • Support continuous improvement and product innovation initiatives.

Requirements

  • Degree qualified in Mechanical Engineering, Petroleum Engineering, or a related discipline.
  • Minimum 10 years' experience in mechanical or design engineering.
  • Strong hands-on experience designing drill bits, downhole tools, or oil & gas drilling equipment is essential.
  • Proficient with CAD software and engineering analysis tools including FEA and CFD packages.
  • Strong understanding of mechanical design, hydraulics, materials, and structural analysis.
  • Ability to interpret drilling and operational performance data to drive design improvements.

What's on Offer

  • Opportunity to work on advanced drilling technologies within a highly technical engineering environment.
  • Collaborative onsite culture with direct involvement in product innovation and development.
  • Long-term career progression within a growing engineering business.

Salary.com Estimation for Senior Mechanical Design Engineer in Houston, TX
$83,841 to $99,772
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