What are the responsibilities and job description for the Lead Allen Bradley Control Engineer - Smaller company - Less RED tape position at Independent Machine Co.?
We are seeking a dedicated Electrical Control Engineer to lead the design and development of industrial automation systems for web processing machinery. This role focuses on creating high-performance electrical control equipment and advanced software solutions in a stable, long-term engineering environment.
Responsibilities
- Design and develop electrical control systems, PLC software, HMI interfaces, and servo programs for industrial machinery.
- Provide electrical design and programming based on existing PID algorithms and motion control requirements.
- Install and provide technical support for PLC based hardware and software systems.
- Inspect, install, troubleshoot, and debug machinery throughout the manufacturing process and prior to shipment.
- Perform internal acceptance testing and support Factory Acceptance Testing and Site Acceptance Testing.
- Manage equipment startup at client sites with domestic and international travel of approximately 15 percent.
- Coordinate with international customers which may require interface during off-normal hours.
- Design electrical panels and integrate control components into final machinery designs.
- Estimate project costs, reliability factors, and safety requirements.
- Generate detailed electrical panel layouts, electrical schematics, and Bills of Materials for component procurement.
- Collaborate with purchasing and manufacturing teams to facilitate system assembly and parts procurement.
- Determine project specifications by analyzing product design, customer needs, and performance standards.
- Maintain and update engineering drawings, electrical schematics, and technical documentation for new and existing equipment.
- Execute projects effectively both as part of a collaborative team and as an independent contributor.
Qualifications
- Bachelor of Science or Bachelor of Arts degree in Electrical Engineering is required.
- Minimum of 5 years of experience in electrical controls engineering or industrial automation.
- Direct experience with Allen Bradley PLCs and FactoryTalk View software.
- Proficiency with Lenze VFDs including 8400 and 9400 series.
- Strong background in motion control, servo motors, AC/DC motors, and tuning PID loops.
- Expertise in industrial networking, including switches, routers, and Ethernet I/P protocols.
- Experience designing power distribution systems for 220VAC and 480VAC industrial environments.
- Working knowledge of electrical design standards including UL, NEMA, and CE codes.
- Familiarity with equipment safety codes, SIL ratings, and the use of safety PLCs and relays.
- High proficiency in AutoCAD or equivalent electrical design software.
- Advanced skills in Microsoft Office Suite for technical documentation and project tracking.
Compensation & Benefits
- Competitive compensation package
- Health insurance
- 401(k) retirement plan
- Life and disability insurance
- Paid time off (PTO)
- Stable, long-term career opportunity
- Salary Position, $100,000 – $120,000 depending on relevant experience
Salary : $100,000 - $120,000