Process Controls Engineer - Plastics

Process Controls Engineer – Plastics

Build your future with a company that values precision, teamwork, and growth.

Ready to make things move? At IMS Gear, we don’t just manufacture components—we power motion worldwide.

We’re looking for a hands-on Process Engineer – Automation & Controls who thrives in fast-paced environments, enjoys solving real-time challenges, and wants to work directly with robotics and advanced automation systems.

If you’re ready to make an impact and grow your career, we want to hear from you.

Why This Role Stands Out

• Hands-on work with state-of-the-art automation & robotics
• Real impact on production efficiency and performance
• Opportunity to lead improvements and solve complex challenges
• Career growth and long-term stability within a strong manufacturing environment
• Collaborate with cross-functional teams in engineering, production, and quality

What You’ll Do

You’ll be at the heart of our operation—keeping systems running, solving problems, and making things better:

• Troubleshoot and resolve complex automation and equipment issues
• Program and optimize Siemens PLCs (STEP 7 & TIA Portal)
• Work with industrial robots (KUKA, Motoman Yaskawa)
• Perform advanced electrical troubleshooting (24V–480V systems)
• Analyze performance and improve uptime, efficiency, and process stability
• Lead root cause analysis and continuous improvement initiatives
• Support launch and validation of new equipment and automation systems
• Collaborate across teams to drive process improvements and innovation
• Train operators and technicians on new systems and processes
• Ensure compliance with company environment and quality management systems, including ISO 14001 and IATF 16949 standards. 
• Following Internal Quality Issues procedure – IQI.
• Ensure that safety rules and policies are followed.
• Housekeeping – 6IMS-Standard.
• Other duties as assigned.

What You Bring

We’re looking for someone who is both technically skilled and solution-driven:

Required

• Bachelor’s degree in Engineering (Electrical, Mechanical, Mechatronics, or related)
• 5 years of experience in automation & controls in manufacturing
• Strong experience with Siemens PLCs (STEP 7 & TIA Portal)
• Hands-on troubleshooting of automated production equipment
• Experience with industrial robotics
• Strong electrical troubleshooting skills
• Ability to read electrical, mechanical, and pneumatic schematics
• Problem-solver mindset with a passion for continuous improvement

Preferred (Nice to Have)

• Experience in automated assembly, injection molding, or metal processing
• Knowledge of APQP, FMEA, Control Plans
• Experience with vision systems (Keyence, Cognex) or advanced automation platforms
• Continuous improvement certifications (Six Sigma, etc.)

Work Environment

You’ll split your time between the plant floor and office—working directly with equipment in a dynamic production setting. Safety is a top priority, and PPE is required in designated areas.

Physical Requirements

• Lift up to 50 lbs and assist with equipment handling
• Frequent standing, walking, and hands-on work
• Occasional bending, kneeling, and reaching

Why IMS Gear?

• Competitive pay and benefits
• 3 weeks of PTO
• Medical, dental, and vision coverage
• 401(k) with 4% company match
• Employer-paid life insurance
• Company paid short- and long-term disability coverage
• Paid vacation and holidays
• Ongoing training and career development opportunities
• Employee recognition and appreciation programs

This job description is not intended to be a complete list of duties or responsibilities. Responsibilities may change as business needs evolve.

IMS Gear is an equal opportunity employer committed to diversity and inclusion. We embrace individuals from all backgrounds and provide employment opportunities without regard to race, color, religion, gender, gender identity, national origin, age, disability, genetic information, marital status, sexual orientation, or veteran status.