Process Control Technician – High-Pressure Aluminum Die Casting (3rd Shift)

Process Control Technician – High-Pressure Aluminum Die Casting (3rd Shift)

Up to $41.00/hr ($85,280/yr) • Cedarburg, WI Area • 3rd Shift • Direct-Hire

• Pay & Incentives: Up to $41.00/hr ($85,280/yr based upon experience), 401(k) with match, pay-for-performance bonus opportunities, full benefits, and opportunities to earn additional hours of bonus PTO per year for strong attendance.
• Work Pattern/Schedule: Predictable 3rd shift schedule providing consistent off-shift routine stability and premium earning potential.
• Environment & Company Profile: Join one of the largest independent die casting manufacturers featuring high employee stability, 40% tenure over 10 years, and tier-one OEM partnerships (Caterpillar, Harley-Davidson, Kohler, Warner).
• Core Functional Scope: Monitor and optimize high-pressure aluminum die casting process parameters, analyze shot profiles, conduct root-cause defect analysis, and drive first-pass yield improvements.
• Strict Requirements & Authorization: Requires strong job stability (minimum 2 years per employer), 2 years of process control or technical troubleshooting depth in manufacturing, US work authorization, and a commute within 45 minutes of Cedarburg, WI.

A premier, North American market leader in high-precision die casting is seeking a driven Process Control Technician to oversee and optimize process integrity on their 3rd shift production floor. Responsible for monitoring critical variables on automated, high-pressure aluminum casting cells, this seat plays a direct role in driving down scrap, troubleshooting complex part defects, and ensuring strict compliance with tier-one OEM quality standards.

Joining an ISO-certified facility where 40% of the team boasts over a decade of tenure, this direct-hire position offers outstanding hourly earnings, long-term stability, strong 401(k) matching, and structured career advancement opportunities. You will serve as the technical authority on process integrity during off-shift hours, working with real-time monitoring software and automated cells to maximize production yield.

What You Will Be Doing (Daily Responsibilities)

• Monitor Process Parameters: Continuously track and analyze critical variables including melt temperatures, shot profiles, injection speeds, intensification pressures, cycle times, and die lubrication.
• Analyze & Resolve Casting Defects: Perform root-cause analysis on defect issues such as porosity, cold shuts, soldering, blisters, flash, misruns, and thermal shrinkage.
• Optimize Machine Parameters: Set up, fine-tune, and validate die casting process parameters for new product launches, die tryouts, and existing production runs.
• Maintain Process Standardization: Establish, document, and maintain accurate process setup sheets and operating instructions for setup techs and machine operators.
• Execute Production Trials: Collaborate with quality and engineering teams to validate process changes, improve first-pass yield, and minimize scrap rates.
• Support Quality & Inspection: Utilize real-time process monitoring systems and review X-ray inspection data to ensure parts meet customer specifications.
• Train Floor Personnel: Coach and train machine operators and setup technicians on standardized process parameters and operational best practices.

What We Are Looking For (Requirements & Qualifications)

• Job Stability Required: Demonstrated career stability with a strict requirement of at least 2 years of tenure at each previous employer.
• Manufacturing Process Experience: 2 years of hands-on experience in process control within a manufacturing environment (aluminum die casting, plastic injection molding, or metalworking preferred).
• Technical & Analytical Aptitude: Strong problem-solving skills with the ability to interpret process monitoring data, thermal profiles, and quality reports.
• Commutable Radius: Must reside within a 45-minute maximum commute of the Cedarburg / Greater Milwaukee, WI area.
• Education & Authorization: High School Diploma or GED required; technical diploma or vocational degree in manufacturing tech or metallurgy preferred. Must be fully authorized to work in the United States without sponsorship.

Preferred Technical Assets (Bonus Skills)

• Die Cast & Vacuum Systems: Specialized background in high-pressure aluminum die casting, vacuum-assisted die casting, or molten metal thermal management.
• Automation & Quality Standards: Familiarity with robotic automation, real-time shot monitoring software, X-ray inspection analysis, and IATF 16949 quality guidelines.
• Lean & Continuous Improvement: Practical experience with Six Sigma methodology, 5S, Pareto analysis, or formal root-cause analysis frameworks.

Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions.