What are the responsibilities and job description for the Process Engineer position at IKO North America?
IKO Industries Ltd. is a market leader in the manufacturing of roofing and building materials. IKO is a Canadian owned and operated business with production facilities worldwide and has many years of unparalleled success in the roofing materials industry. Quality, integrity, and trustworthiness are the values that underlie this success, and we have built this company by hiring people who hold these values. People like you!
Job Description
Job Overview: The Process Engineer at IKO Industries is responsible for optimizing manufacturing processes to improve safety, quality, efficiency, and overall plant performance. This role works closely with production, maintenance, and quality teams to identify process improvements and implement sustainable solutions. The Process Engineer analyzes production data, troubleshoots operational challenges, and leads continuous improvement initiatives to reduce waste and increase productivity. The position also supports capital projects, equipment upgrades, and process standardization efforts across the facility. Success in this role requires strong problem-solving skills, technical expertise, and a commitment to operational excellence in a fast-paced manufacturing environment.
Benefits
Diversity and Equal Opportunity Employment: IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.
Job Description
- THIS IS A SAFETY SENSITIVE POSITION*
Job Overview: The Process Engineer at IKO Industries is responsible for optimizing manufacturing processes to improve safety, quality, efficiency, and overall plant performance. This role works closely with production, maintenance, and quality teams to identify process improvements and implement sustainable solutions. The Process Engineer analyzes production data, troubleshoots operational challenges, and leads continuous improvement initiatives to reduce waste and increase productivity. The position also supports capital projects, equipment upgrades, and process standardization efforts across the facility. Success in this role requires strong problem-solving skills, technical expertise, and a commitment to operational excellence in a fast-paced manufacturing environment.
Benefits
- Health Insurance (includes teledoc, virtual health, FSA, HCSA & other benefits)
- Dental Insurance
- Vision Insurance
- Life Insurance
- Health Spending Account
- Employee Support and Mental Wellness
- Short-term disability
- 401k Match
- Paid vacation.
- Floating days
- Employee Assistance Program
- Employee Engagement Events
- Awards and Recognition
- Tuition Reimbursement
- Service Awards
- Employee Perks & Discounts
- Defining and resolving process problems through individual and team-based continuous improvement activities and structured problem-solving methods.
- Developing standard work and ensuring operators and supervisors are engaged and trained in running plant processes consistently.
- Commissioning new production equipment and processes, monitoring modifications, upgrades, and troubleshooting existing processes.
- Working closely with the plant engineer to monitor and improve the efficiency, output and safety of the plant;
- Making observations and taking measurements directly, as well as collecting and interpreting data from the other technical and operating staff involved in order to develop and implement process improvement.
- Provides technical leadership for environmental monitoring and ongoing performance of plant environmental controls and processes;
- Working closely with the operators and staff who oversee quality control of raw materials, finished products, plant maintenance, product specifications and production schedules;
- Identifying root causes and recommending the appropriate corrective actions proactively.
- Bachelor’s degree in Mechanical Engineering, Chemical Engineering, or a related field.
- Minimum of 5 years of hands-on experience in a manufacturing environment with a proven record of driving measurable improvements.
- Experience in roofing, building materials, or other heavy manufacturing industries is preferred.
- Strong understanding and practical application of Total Quality Management (TQM) and Total Productive Maintenance (TPM) principles.
- Basic knowledge of AutoCAD and PLC systems (ControlLogix/RSLogix preferred).
- Proficiency in Microsoft Office applications, including Excel, Word, and PowerPoint.
- Experience leading projects from planning and design through implementation and completion.
- Lean Six Sigma knowledge and continuous improvement experience preferred
- Strong analytical, problem-solving, troubleshooting, and organizational skills with the ability to manage multiple projects simultaneously.
- Excellent communication, teamwork, and interpersonal skills, with strong attention to detail and a proactive approach to complex assignments.
Diversity and Equal Opportunity Employment: IKO Industries Ltd. is an equal opportunity employer. We are committed to diversity and inclusion and are pleased to consider all qualified applicants for employment without consideration to race, religion, creed, color, national origin, age, gender, sexual orientation, marital status, veteran status or disability. IKO Industries Ltd. encourages and welcomes applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.