What are the responsibilities and job description for the Machine Operator III position at iAutomation?
Key Responsibilities
Machine Operation & Setup
Machine Operation & Setup
- Set up and operate Komax automated wire processing machines (cut, strip, crimp, tin, seal insertion, etc.).
- Load wire, terminals, applicators, and tooling according to job specifications.
- Adjust machine parameters for length, strip dimensions, crimp height, pull force, and other required settings.
- Perform first-article inspections to verify correct setup and quality.
- Inspect processed wires for defects such as incorrect lengths, poor crimps, insulation damage, or terminal misalignment.
- Use measurement tools including micrometers, calipers, crimp height micrometers, and pull testers.
- Document results and maintain traceability per work instructions and quality standards (e.g., IPC/WHMA-A-620).
- Perform basic machine maintenance and cleaning to ensure optimal performance.
- Troubleshoot minor mechanical issues, misfeeds, or crimping inconsistencies.
- Report machine malfunctions or required repairs to maintenance or supervision.
- Follow work orders, schematics, and wiring diagrams.
- Meet daily production goals while maintaining high quality.
- Accurately record production output, scrap, and material usage.
- Maintain proper handling of materials, tooling, and terminals.
- Follow all safety protocols while operating automated machinery.
- Maintain a clean and organized work area (5S environment).
- Ensure compliance with company policies, ISO/AS standards, and customer requirements.
- 4-6 years of experience operating Komax, Schleuniger, or similar automated wire processing equipment.
- Knowledge of wire harness manufacturing and electrical component assembly.
- Ability to read and interpret technical drawings, work instructions, and specifications.
- Familiarity with IPC/WHMA-A-620 standards (preferred).
- Basic mechanical aptitude and troubleshooting skills.
- Strong attention to detail and quality.
- Ability to lift up to 50 lbs and stand for extended periods.
- Previous experience in automotive, aerospace, industrial wiring, or electronics manufacturing.
- Experience with crimp force monitoring (CFM) systems.
- Proficiency with SPC, quality reporting, or MES systems.
- Ability to train others on machine operation.
- Manufacturing/production floor setting.
- Exposure to moderate noise and moving machinery.
- Required use of PPE as directed (safety glasses, gloves, etc.).
- Lift 50 lbs
- Stand for long periods of time
Salary : $25 - $31