What are the responsibilities and job description for the Senior Lead CNC Operator position at Hycom Inc?
Job Summary:
The Senior Lead CNC Operator is responsible for leading CNC machining operations, coordinating production activities, and ensuring the efficient manufacture of high-quality components. This role combines advanced CNC machining expertise with team leadership responsibilities. The Senior Lead CNC Operator serves as a technical resource for operators, assists with machine setup and troubleshooting, monitors production performance, and ensures compliance with quality and safety standards.
Leadership & Supervision:
- Lead and coordinate daily activities of CNC operators and machine attendants.
- Assign work priorities to meet production schedules and customer delivery requirements.
- Train, mentor, and develop CNC operators on machine operation, setup, quality requirements, and safety procedures.
- Provide technical guidance and support to production personnel.
- Assist supervisors with workforce planning, shift coverage, and performance evaluations.
- Promote a positive, team-oriented work environment focused on safety, quality, and continuous improvement.
CNC Operations:
- Set up, operate, and optimize CNC lathes, mills, machining centers, and other CNC equipment.
- Read and interpret blueprints, engineering drawings, specifications, and work instructions.
- Verify tooling, fixtures, machine offsets, and program accuracy before production runs.
- Perform first-piece inspections and production approvals.
- Monitor machine performance and make necessary adjustments to maintain quality and efficiency.
- Troubleshoot machining, tooling, and process issues to minimize downtime.
- Assist with CNC program edits and optimization to improve cycle times and reduce scrap.
- Coordinate machine changeovers and production transitions.
Quality Control:
- Ensure products meet engineering specifications and customer requirements.
- Perform and verify dimensional inspections using precision measuring instruments.
- Review inspection reports and maintain accurate production documentation.
- Coordinate corrective actions for non-conforming products.
- Support quality audits and continuous improvement initiatives.
Safety & Continuous Improvement:
- Enforce company safety policies, procedures, and housekeeping standards.
- Conduct safety observations and identify opportunities for risk reduction.
- Participate in Lean Manufacturing, Six Sigma, 5S, and process improvement projects.
- Recommend improvements to machining methods, tooling, fixtures, and workflows.
- Assist maintenance personnel with preventive maintenance scheduling and machine audits.
Required Qualifications
- High school diploma or GED required.
- Technical degree or certification in CNC Machining, Manufacturing Technology, or related field preferred.
- Minimum 4 to 8 years of CNC machining experience in a manufacturing environment.
- Minimum 2-3 years of leadership, lead operator, or supervisory experience preferred.
- Advanced knowledge of CNC machine operation, setup, tooling, and troubleshooting.
- Ability to read and interpret complex engineering drawings and GD&T specifications.
- Experience with CNC controls such as Fanuc or equivalent.
- Strong understanding of machining processes, feeds, speeds, cutting tools, and materials.
- Proficiency in using precision measuring instruments and inspection equipment.
- Basic knowledge of CNC programming and editing.
Preferred Qualifications:
- Lean Manufacturing, 5S, or Six Sigma training.
- Forklift and overhead crane certification.
- Experience working in ISO-certified manufacturing environments.
- Knowledge of ERP/MRP systems and production reporting software.
Education and Experience:
- High school diploma or equivalent preferred.
- At least three (3) years of CNC operating experience.
Physical Requirements:
- Ability to stand and walk for extended periods.
- Ability to lift up to 50 lbs. regularly.
- Frequent bending, reaching, pushing, pulling, and handling materials.
- Ability to work in a manufacturing environment with exposure to noise, moving machinery, and metalworking fluids.
Key Competencies:
Technical Skills
- CNC Setup and Operation
- Machine Troubleshooting
- Blueprint Reading
- GD&T Interpretation
- Precision Measurement
- Process Optimization
Leadership Skills
- Team Leadership
- Coaching and Training
- Problem Solving
- Decision Making
- Conflict Resolution
- Production Planning
Personal Attributes
- Attention to Detail
- Accountability
- Reliability
- Safety Mindset
- Continuous Improvement Focus
- Strong Communication Skills
Key Performance Indicators (KPIs)
- Production output versus schedule
- Scrap and rework rate
- Machine uptime and utilization
- On-time delivery performance
- First-pass yield (FPY)
- Operator training and development completion
- Safety incident rate
- Quality audit results
- Setup and changeover efficiency
- Labor productivity
Job Type: Full-time
Pay: $25.00 per hour
Benefits:
- 401(k)
- Dental insurance
- Flexible spending account
- Health insurance
- Life insurance
- Paid time off
- Vision insurance
Education:
- High school or equivalent (Preferred)
Work Location: In person
Salary : $25