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Structural CAE Engineer – Abaqus

HTC Global Services
Dearborn, MI Full Time
POSTED ON 7/6/2026
AVAILABLE BEFORE 8/7/2026
Job Description

Job Title

Structural CAE Engineer – Abaqus

Overview

We are seeking an experienced Structural CAE Engineer to support high-voltage battery structural design and analysis using advanced CAE tools. This role will work closely with design and engineering teams to evaluate and improve structural performance through simulation, analysis, and correlation with physical testing. The position offers the opportunity to contribute to innovative battery technologies in a collaborative engineering environment.

Key Responsibilities

  • Build 3D battery structural analysis models from CAD designs.
  • Debug complex finite element (FE) models independently.
  • Perform structural simulations at the system, subsystem, and component levels using nonlinear FEA tools.
  • Conduct pre-processing and post-processing activities using industry-standard CAE software.
  • Evaluate simulation results and provide technical recommendations to engineering teams.
  • Collaborate with cross-functional teams to obtain simulation boundary conditions and support design development.
  • Correlate CAE models with physical test data and improve model accuracy.
  • Support structural testing activities, including instrumentation and data analysis.
  • Coordinate with global engineering teams on meshing and geometry cleanup activities.
  • Prepare technical reports, recommendations, and engineering documentation.

Required Qualifications

  • Bachelor’s degree in Mechanical Engineering, Structural Engineering, or a related field.
  • 4 years of experience working with structural components and designs in an engineering environment.
  • Minimum 3 years of experience performing nonlinear FEA using Abaqus.
  • Strong experience with Abaqus and HyperMesh.
  • Experience with CAE tools such as nCode, fe-safe, and 3DEXPERIENCE (3DX).
  • Experience building, analyzing, and troubleshooting structural CAE models.
  • Strong understanding of structural analysis, finite element methods, and model correlation techniques.
  • Experience correlating CAE results with physical test data.
  • Strong written and verbal communication skills.

Preferred Qualifications

  • Master’s degree in Mechanical Engineering or a related field.
  • Graduate-level coursework or research involving finite element analysis (FEA).
  • 5 years of experience in structural CAE modeling and simulation.
  • Experience with HyperView, ABAQUS Viewer, Teamcenter, ANSYS, OptiStruct, or similar tools.
  • Experience with fatigue analysis tools such as FEMFAT, nCode, or fe-safe.
  • Proficiency in Abaqus Python scripting for automation and post-processing.
  • Knowledge of fracture mechanics, material behavior, crack initiation, and crack propagation.
  • Experience with thermal-mechanical coupled analysis.
  • Experience with optimization tools such as modeFRONTIER, iSight, HEEDS, Tosca, or OptiStruct.
  • Experience with physical testing and data collection.

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.

Salary.com Estimation for Structural CAE Engineer – Abaqus in Dearborn, MI
$85,340 to $100,310
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