Demo

PLC Controls Engineer

HTC Global Services
Dearborn, MI Full Time
POSTED ON 5/16/2026
AVAILABLE BEFORE 6/14/2026
Job Description

Job Title

PLC Controls Engineer

Overview / Summary

We are seeking a Controls Engineering Specialist with experience in automation, PLC programming, robotics, and manufacturing controls systems. The ideal candidate will support troubleshooting, system improvements, equipment programming, and controls integration within a manufacturing environment.

Key Responsibilities

  • Develop and implement improvements to control systems and equipment using manufacturing data systems
  • Lead troubleshooting and root cause analysis for equipment performance issues
  • Coordinate resources to identify and resolve controls and automation problems
  • Support training activities for manufacturing personnel and maintenance teams
  • Assist with integration of controls into plant IT and monitoring systems
  • Troubleshoot machinery, robotics, automation, and controls-related downtime
  • Monitor equipment cycle times using plant monitoring software
  • Review and coordinate project installations
  • Reprogram equipment for engineering changes and continuous improvements
  • Maintain backups for machinery and automation programs
  • Program new automation equipment, machinery, material handling systems, and robots
  • Participate in equipment safety evaluations and risk assessments

Required Qualifications

  • High School Diploma or GED
  • 5 years of related experience in controls engineering or automation
  • Experience with PLC controllers including Siemens, Rexroth, and Allen-Bradley
  • Experience with PLC/CNC systems, robotics, and computer vision technologies
  • Familiarity with Microsoft Office Suite including Excel, PowerPoint, and Outlook
  • Strong troubleshooting and problem-solving skills
  • Ability to work collaboratively with maintenance teams, vendors, and cross-functional teams
  • Strong interpersonal, teamwork, and communication skills
  • Legally authorized to work in the United States without sponsorship

Preferred Qualifications

  • Bachelor’s Degree in Engineering
  • Experience with Lean Manufacturing and Six Sigma methodologies
  • Knowledge of 8D and 5Why corrective action methodologies
  • Experience with Lean tools including 5S, Kanban, Poka-yoke, and Value Stream Mapping
  • Familiarity with UL508A requirements and NFPA79 standards
  • Experience with Siemens Step 7 and TIA Portal programming and troubleshooting
  • Experience with Siemens power line and solution line configuration and programming
  • Fanuc controls troubleshooting experience
  • Effective written and verbal communication skills

What Makes HTC A Great Place To Build Your Future

HTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.

At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.

Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.

Salary.com Estimation for PLC Controls Engineer in Dearborn, MI
$106,049 to $131,785
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