Control Technician

Summary

The Control Technician is responsible for troubleshooting, maintaining, and optimizing control components, including PLCs, HMIs, safety devices, servo drives, and sensors. This role involves performing wiring tasks, IO checks, and managing version control for PLC programs. The technician will interpret schematic diagrams, collaborate with Engineering peers to maintain standardized work procedures, and ensure the reliability and efficiency of automated equipment controls. The ideal candidate possesses strong problem-solving skills and experience in control systems within a manufacturing environment.

Responsibilities

• Schedule and perform inspections, lubrication, parts replacements, and other preventative maintenance tasks based on a set schedule
• Record production, repair, and machine maintenance history
• Collaborate with other workers to repair machines, machine parts, or equipment
• Prevent future equipment failures by completing routine line inspections and repair issues as they’re identified
• Communicate, make a plan of action, and escalate issues identified during inspections in a timely manner
• Perform repairs to machines including equipment, filters, and wiring replacements
• Inventory machine parts, equipment, and other supplies so that stock can be maintained and replenished
• Perform basic troubleshooting and repairs as needed
• Read and follow Work Instructions
• Manage work orders by monitoring, organizing, and registering them
• Work with other teams to collect information and present at weekly meetings
• Maintain cleanliness at work-site in accordance with 5S3R Standards:
• Sort, Set in order, Shine, Standardize, Sustain
• Right Location, Right Quantity, Right Container
• Follow existing cleaning SOP’s during downtime (e.g. line stop, waiting time, etc.), which includes cleaning your designated machine and/or surrounding work area
• Become familiar with production processes, equipment, and spare parts
• Become familiar and efficient with all phases of the computer system required for managing spare parts
• Diagnose and repair issues related to PLC, HMI, servo drives, and other process hardware.
• Replace wiring tasks, including installation and maintenance of control circuit and power distribution.
• Conduct IO checks to verify input and output signals for accurate control system operation.
• Replace and configure various types of sensors to ensure accurate system feedback.
• Perform regular maintenance and updates to ensure optimal functionality of control systems.
• Read, write, and modify PLC and HMI programs to improve system performance.
• This position supports continuous manufacturing operations. Employees are expected to demonstrate consistent attendance, punctuality, and reliability to ensure safe and efficient production operations.
• Comply with all health, safety, environmental, and fire safety regulations
• Manage version of PLC programs to ensure consistency and traceability of changes.
• Read and interpret electrical and control schematic diagrams for troubleshooting and maintenance.
• Collaborate with Engineering peers to develop and maintain standardized work procedures for PLC troubleshooting, testing, and automated equipment controls.
• Perform other duties as assigned
  

Qualifications

• High school diploma or GED required
• Vocational Certificate or Associates Degree preferred
• Team members must be able to work scheduled shifts, overtime as required, and maintain dependable attendance in accordance with company attendance policies.
  
  

Experience

• 1 years of related experience in a manufacturing environment
• Basic mechanical and electrical knowledge
• Knowledge and experience with the production process, complex manufacturing, robotics, pneumatics, and more
• Demonstrated reliable work history and consistent attendance in prior employment.
  
  

Skills

• MS Office Suite
• Communication
• Troubleshooting and problem-solving
• Analysis and critical thinking
• Make decisions based on data
• Organization
• Time management
• Attention to detail
• Assemble and disassemble mechanical, plumbing, and electrical parts and components
• Ability to maintain focus and attention to detail while monitoring automated equipment in a continuous production environment.
  
  

Physical Requirements

Must be able to properly and regularly utilize the following PPE for a period of up to 12 hours:

• Safety glasses
• Steel-toed shoes
• Nitrile gloves
• Ear protection
• Cleanroom suit
  
  

Must be able to perform the following activities repeatedly for periods of up to 12 hours:

• Lift, push, and pull materials or equipment
• Stoop, twist, and bend
• Reach overhead
• Sit and/or stand for extended periods
• Use hands and fingers to operate tools, equipment, and computer systems
  
  

Work Environment

• Work may involve handling or working in proximity to hazardous materials and regulated industrial chemicals.
• Exposure to chemical vapors, dust, or other controlled substances may occur depending on process assignment.
• Strict adherence to company safety policies and OSHA Hazard Communication requirements is mandatory.
• Employees must properly wear and maintain assigned personal protective equipment (PPE) at all times within designated areas.
• Required PPE may include respirators, chemical-resistant garments, gloves, eye protection, face shields, or other equipment determined by process and risk assessment.
  
  

HL-GA Battery Company is an Equal Employment Opportunity (EEO) employer that values the diversity of its workforce.