Set-Up Operator Night Shift 6:30 pm-3:00 am M-F Overtime as needed

Position Summary

Ensures the safe, efficient flow of pocket-coil production by setting up, monitoring, troubleshooting, and maintaining Lian Rou coilers, assembly equipment, and related roll-packing systems. Supports consistent product quality, accurate material control, and reliable equipment operation.

Essential Duties and Responsibilities

Equipment Setup, Operation, and Maintenance

• Respond to machine trouble lights, diagnose issues, and make appropriate adjustments to assembly equipment and coilers.
• Perform assembly-machine and coiler setups according to product specifications.
• Perform advanced coiler diagnostics to identify faulty valves, bearings, timing issues, and other conditions that may prevent production of a quality coil.
• Perform advanced coiler tuning, including re-timing equipment after cam changes.
• Independently complete advanced maintenance and repairs on assemblers and coilers within the scope of the position.
• Lubricate machine components as required, check oil levels, and prevent grease or oil from contacting finished product.
• Set up and operate the roll-pack machine; change roll-pack paper as needed.
• Refill the glue hopper and maintain required operating supplies.

Production and Material Flow

• Monitor the status of idle machines and ensure they are prepared to run when needed.
• Keep backup coiling wire and fabric staged near each machine to minimize downtime.
• Change fabric and wire rolls using a forklift, following all applicable safety procedures.
• Tag partially used wire rolls when removing them from a machine.
• Check machine locations for material variances and use the JDE system to transfer, record, and tag materials and finished product accurately.
• Transfer finished units from the kick-off table to a cart or roll-pack machine.
• Roll-pack finished units, wrap completed product as required, and move finished units using a hand cart or forklift.

Quality and Team Support

• Monitor coil size and quality throughout production.
• Verify that first-piece inspection has been completed before full production begins.
• Measure finished units and perform required quality checks.
• Monitor, sort, and repair coil strands with scissors as needed.
• Work with core-group members to ensure conforming product is produced and quality concerns are addressed promptly.

Additional Responsibilities

• Maintain a clean, safe, and organized work area throughout the shift and complete end-of-shift housekeeping.
• Maintain reliable attendance and punctuality; consistent presence is essential to the success of the position and the company.
• Work overtime, sometimes on short notice, when required to support production or respond to equipment breakdowns.
• Perform the duties of the position independently and seek assistance when conditions exceed training or authorization.
• Complete other job-related assignments as directed by the supervisor.

Qualifications

Education and Experience

• Education, training, and/or manufacturing experience sufficient to perform the essential functions of the position safely and effectively.

Knowledge, Skills, and Abilities

• Strong verbal communication and interpersonal skills.
• Ability to read and follow product specifications, setup instructions, work instructions, and quality requirements.
• Mechanical aptitude and demonstrated ability to troubleshoot, adjust, and repair production equipment.
• Ability to use measuring tools and recognize nonconforming coils or finished units.
• Ability to use JDE and related production-record systems accurately.
• Ability to work independently, prioritize equipment needs, and respond with urgency to production interruptions.

Physical Requirements

The physical demands described below are representative of those required to perform the essential functions of this position. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform these functions.

• Frequently stand, walk, bend at the waist, stretch, reach, twist, stoop, kneel, crouch, climb, or balance as job duties require.
• Use hands and fingers to handle, feel, assemble, adjust, and repair parts and materials.
• Lift, pull, push, or exert force up to 50 pounds.
• Use close vision, peripheral vision, depth perception, and the ability to adjust focus.

Work Environment

The work environment characteristics described below are representative of conditions encountered while performing this job. Reasonable accommodations may be made to enable qualified individuals with disabilities to perform the essential functions.

• Work near moving mechanical parts and in areas with vibration and potential electrical hazards.
• Regular exposure to moderate machine noise; hearing protection is required at all times in designated areas.
• Exposure to dirty or dusty conditions and occasional contact with solvents, oils, and grease.
• Work-area temperatures may exceed 95°F during summer months.
• Normal work hours are generally eight hours per shift, Monday through Friday; start times, end times, workdays, and overtime may vary based on production demand.

At HSM, we believe that our diversity creates a productive workplace. All qualified candidates will receive consideration for employment without regard to age, race, creed, color, religion, sex, national origin, ancestry, marital status, affectionate or sexual orientation, gender identity or expression, or protected veteran status and will not be discriminated against on the basis of disability.

EEOC

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