Controls Specialist - Liquids

Scope:

The Controls Specialist will be the lead subject matter expert on all manufacturing equipment controls to include Programmable Logic Controllers (PLC), Variable Frequency Drives (VFD), and Human Machine Interfaces (HMI) and associated process instrumentation to include pressure, flow, temperature, and I/P analog applications. This position will also be responsible for troubleshooting, implementing and documenting control solutions for our manufacturing equipment and processes. Act as a liaison for internal and external resources.

Essential Duties and Key Responsibilities:

• Be available to support manufacturing operations by troubleshooting, documenting, and assisting in root cause analysis of controls related downtime and repair events
• Strong project management skills, effective communication skills, be self-directed, and have the ability to multi-task and deliver results in a dynamic environment.
• Perform PLC control level issue diagnosis
• Develop ad-hoc PLC code changes as necessary to support production
• Identify and present Continuous Improvement opportunities.
• Implement approved Improvement modifications to control systems
• Assist in maintaining electrical schematics and panel layout drawings by providing redline updating
• Work with Maintenance, Engineering, IT and Operations to improve equipment functionality, throughput and uptime.
• Document control system and equipment configuration changes and keep the documentation updated and accessible.
• Perform Preventive maintenance and system management of PLC systems such as program back-ups, UPS systems, firmware/software updates, configurable parameter documentation and control cabinet/wiring termination management, I/O commissioning, Instrumentation calibration and updating electrical schematics and associated documentation.
• All of duties as assigned.

Qualifications:

• Associates Degree in an Industrial Technology, Electromechanical Technology or Engineering Technology.
• 2-3 years of control system experience working in a manufacturing environment with a focus on troubleshooting, process improvement, instrumentation calibration and preventive maintenance on electrical systems.
• Experience with Microsoft applications (Outlook, Excel, Word).
• Experience in Allen Bradley (A/B) PLC control level issue diagnosis
• Able to read and clearly update control layout and schematics.
• Passion for troubleshooting electrical controls
• Demonstrated ability to multi-task and prioritize different projects and workload.
• Proven ability to communicate effectively, (written and verbally) with peers, management, contractors and vendors.
• Self-motivated and customer centric.
• Demonstrate a very high sense of urgency. Speed to market is critical.
• Demonstrated critical thinking and problem-solving skills.

• Must demonstrate the ability to work within a team environment
• Must have good job performance and attendance records

Physical Demands:

• Must be able to physically perform the functions of climbing, balancing, stooping, kneeling, crouching, reaching, standing, walking, pushing, pulling, lifting, grasping, feeling, talking, hearing, and repetitive motions
  • Must be able to work seated using a computer and phone for long periods of time.
  • Must be able to work extended hours, such as daily overtime and an occasional weekend
  • Must possess visual acuity to document company records
  • Continuous walking throughout plant and distribution center.
  • Lifting up to 50 pounds