QA TECH

Maintenance Programmer

JOB SUMMARY  

The Maintenance Programmer will support the facility's production through the programming, troubleshooting, and maintenance of Programmable Logic Controllers (PLCs), Human-Machine Interfaces (HMIs), and other control systems. This position requires a strong technical aptitude to manage both software and hardware aspects of industrial automation while ensuring compliance with safety and food quality regulations, such as GMPs and HACCP.  

ESSENTIAL DUTIES & RESPONSIBILITIES  

• PLC/HMI Programming: Design, write, test, and implement PLC programs (e.g., Allen-Bradley ControlLogix, CompactLogix) and HMI/SCADA software (e.g., Wonderware) that meet production needs. 

• Troubleshooting & Repair: Diagnose and repair complex electrical, mechanical, pneumatic, and control system issues to minimize production downtime. 

• Preventive Maintenance: Perform planned preventive maintenance (PMs) and inspections on machinery to foresee potential problems and ensure equipment longevity. 

• System Installation & Commissioning: Collaborate with engineers and production teams to install new equipment and control systems, including field commissioning and startup procedures. 

• Documentation & Compliance: Maintain accurate documentation of all maintenance activities, software changes, and electrical schematics. Ensure all work aligns with OSHA, GMPs (Good Manufacturing Practices), and HACCP food safety standards. 

• Continuous Improvement: Monitor system efficiency, analyze key performance indicators (KPIs), and propose modifications or upgrades to existing automation to improve processes. 

• Training & Support: Provide training and technical support to operations and other maintenance personnel on automated systems and new equipment operations.  

SKILLS/QUALIFICATIONS  

• Technical Expertise: Proficiency in PLC programming, setup, and troubleshooting is essential. Strong electrical knowledge and the ability to read and interpret technical diagrams, schematics, and blueprints are also required. 

• Industry Knowledge: A solid understanding of food processing equipment, such as HTST, CIP systems, conveyors, pumps, and packaging machinery, is highly beneficial. 

• Problem-Solving: Excellent analytical and problem-solving skills to identify root causes of malfunctions and implement effective corrective and preventive measures. 

• Communication: Strong communication skills to collaborate effectively with cross-functional teams (Production, Quality Assurance, Engineering, and Sanitation). 

• Physical Demands: Ability to work in a food manufacturing environment (which may involve exposure to temperature extremes or dust) and perform physical tasks, including lifting up to 50-75 pounds and standing for extended periods.  

• Education: A technical diploma or relevant certification in industrial maintenance, automation, or electrical systems. 

• Other:  

• Bilingual English and Spanish a plus 

• Prior experience in a manufacturing or industrial environment is typically required, with experience in food or beverage manufacturing being a significant advantage. 

PHYSICAL REQUIREMENTS 

• Ability to work within timelines and under pressure based on production needs 

• Availability to work scheduled hours, including weekends as required 

• Ability to stand, bend, and climb stairs for extended periods (10–12 hours per day as needed) 

• Ability to work in a refrigerated environment (32–36 °F) 

• Must be able to lift up to 50 pounds multiple times throughout the day 

WHY JOIN US? 

• Play a key role in the launch of a next-generation facility  

• Work with a collaborative and innovative-driven team  

• Help deliver high-quality, safe, and delicious food products to consumers  

• Contribute to the future of food manufacturing through automation and sustainability