What are the responsibilities and job description for the Controls Development Engineer – HVAC & Thermal Management position at Hanon Systems?
Hanon Systems, a global supplier of innovative automotive thermal and energy management solutions, is seeking a Controls Development Engineer to join our team in our Americas Innovation Center in Novi, MI. A well-qualified candidate will have strong knowledge in the areas of Controls Systems, Thermal Systems, and refrigerant systems.
Primary Responsibilities:
- Utilize Matlab/Simulink and dSpace software and hardware to develop control algorithms for electric vehicle automotive thermal systems including HVAC and powertrain applications
- Work directly with customers and internal engineering teams to implement desired functionality and achieve performance targets
- Develop test plans and validate algorithms in simulation and on physical test benches processing data and resolving issues
- Develop test automation features to increase progress efficiency
- Setup dSpace hardware and software to interface with automotive thermal system components including actuators, pumps, sensors, valves, blowers, fans, compressors, and heaters
- Configure LIN (.ldf) and CAN (.dbc) bus files for instrumentation and control applications
- Provide documentation of control model and support the customer through early-stage vehicle development process
- Execute code generation processes resolving errors
Experience & Education:
- Preferred candidate to have a minimum of 1-2 years of applicable experience with a BS degree, or 0-1 years of experience with a MS degree or a PhD
- Experience is not a hard requirement provided schooling is related to Controls Systems, Thermal Systems, and refrigerant systems
Required Competencies, Experience, & Qualifications:
- Experience with control model development in Matlab/Simulink required
- Experience with simulation, data analysis, and data visualization practices in Matlab/Simulink, dSpace, and Excel required
- Experience with setting up dSpace or similar control hardware required
- A team player with a high attention to detail required
- Experience with electric vehicle automotive thermal systems including HVAC and powertrain (air, coolant, and refrigerant) applications is desirable
- Experience with lab testing of physical systems, instrumentation (e.g. thermocouples, thermistors, pressure transducers), and data acquisition is desirable
- Experience with automotive wire harnesses, connectors, basic electronics, and associated fabrication and troubleshooting (e.g. soldering, connector assembly, multimeter use) is desirable
- Experience developing validation test plans with and without standards to guide the process is desirable
- Experience with CAN and LIN applications including modification of .dbc and .ldf files and interacting with dSpace RTI blocksets is desirable
- Experience with dSpace ControlDesk, TargetLink, MIL/SIL simulation, and the MicroAutoBox platform or similar is desirable
- Experience with automatic code generation is desirable
- Knowledge of thermodynamics pertaining to air, refrigerant, and coolant applications is a plus
- Knowledge of non-traditional thermal system designs including inside condenser and heat pump architectures is a plus
- Experience with m file scripting and VBA is a plus
- Experience working with standards and writing technical manuals is a plus
- Knowledge of Engineering Equation Solver, REFPROP, GT-Suite and 3D solid modeling packages (CATIA or similar) is a plus
- Experience interacting with customers and giving PowerPoint presentations in a leading role is a plus
Special Requirements:
- Some domestic and international travel required
- Schedule flexibility required
What We Offer:
At Hanon Systems, we provide a competitive benefits packaged focused on employee well-being and work-life balance.
- Medical, dental, and vision program options
- Retirement savings plan (401k)
- Paid time off
- Tuition assistance
Hanon Systems recognizes the critical role our employees play in the company’s success. We strive to attract and retain the best talent by supporting and promoting an inclusive working environment that embodies challenging assignments, safe and fair labor practices, and is based on mutual trust and respect.
Hanon Systems is an equal opportunity employer committed to a culturally diverse workforce.