Demo

ES Mechanical Design Engineer

GM Performance Power Units
Concord, NC Full Time
POSTED ON 10/18/2025
AVAILABLE BEFORE 12/11/2025
Drive the Future of Formula 1 with GM PPU!

We're seeking an innovative ES Mechanical Engineer to join our advanced battery development team in Concord, NC. In this challenging role, you'll lead the mechanical design, development, and optimization of next-generation Energy Store (ES) systems for Formula 1 racing, focusing on enhancing power density, performance, and safety under the extreme conditions of motorsport.

Key Responsibilities

  • Design and develop mechanical components and systems for the Energy Store (ES) used in F1 power units.
  • Conduct engineering design and qualification efforts for ES systems, ensuring they meet the rigorous demands of F1 racing.
  • Develop and implement innovative solutions for ES packaging, weight reduction, and integration within the F1 power unit.
  • Collaborate with electrical, chemical, and thermal engineers to optimize the mechanical aspects of battery cell arrangements and connections.
  • Conduct finite element analysis (FEA) simulations to validate ES designs.
  • Work with suppliers and internal teams to ensure new ES designs are developed on time and meet performance targets.
  • Perform investigations, prepare status reports on issues, and make recommendations as required.
  • Conduct hands-on ES assembly, testing, and diagnostics under simulated race conditions.
  • Analyze performance results and design experiments for ES mechanical systems optimized for racing.
  • Perform Failure Mode and Effects Analysis (FMEA) to identify potential risks in new or changed designs, considering the unique stresses of F1 racing.

Qualifications

  • Bachelor's degree in Mechanical Engineering or related field; Advanced degree preferred.
  • Minimum 5 years of relevant experience in high-performance mechanical systems design, preferably in motorsport or aerospace industries.
  • Strong understanding of mechanical design principles, materials science, and manufacturing processes.
  • Proficiency in 3D CAD software (e.g., SolidWorks, CATIA) and FEA simulation tools.
  • Experience with structural analysis of composite materials.
  • Knowledge of battery technologies and energy storage systems.
  • Familiarity with F1 technical regulations and FIA guidelines for ES systems.
  • Experience with statistical analysis of performance results and design of experiments.

Desired Qualifications

  • Experience with additive manufacturing techniques and their application in high-performance components.
  • In-depth knowledge of composite materials, including design, manufacturing, and testing of composite structures for motorsport applications.
  • Familiarity with advanced lightweight materials and their integration into ES designs.

Personal Attributes

  • Strong collaborative attitude with excellent teamwork abilities.
  • Self-motivated with a passion for innovation in high-performance energy storage systems.
  • Commitment to continuous learning and staying updated with the latest advancements in ES technology for racing applications.
  • Ability to work effectively in a fast-paced, high-pressure environment.
  • Excellent problem-solving skills and attention to detail.

Drive the Future of Motorsport with GM PPU!

At GM PPU, we’re not just building power units — we’re shaping the future of Formula 1 technology. Our culture of collaboration fuels creativity and innovation, empowering you to make a real impact on the track. Every idea counts, every breakthrough matters, and every team member contributes to our competitive edge.

If you’re passionate about revolutionizing electric motor technology and ready to help us push the limits of performance, this is your chance to join a high-energy, cutting-edge team on a mission to dominate the grid. Your journey to F1 starts here! Apply today and become part of something extraordinary.

GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.

Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.

Salary.com Estimation for ES Mechanical Design Engineer in Concord, NC
$87,784 to $106,423
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