Demo

Sr. Project Design Engineer

Gems Setra
Boxborough, MA Full Time
POSTED ON 10/8/2026
AVAILABLE BEFORE 11/5/2026
Purpose Of Position

The Senior Project Design Engineer leads the detailed design and realization of complex products and product changes, ensuring solutions are fully defined, manufacturable, configurable, and ready for production. This role applies advanced technical judgment to resolve difficult design and realization challenges, guides others through complex design decisions, and contributes deep practitioner expertise to the development of design standards and practices.

Essential Functions

  • Lead complex product design and realization from concept handoff through production release, establishing a practical technical approach when requirements, constraints, or implementation paths are not fully defined.
  • Apply advanced mechanical design and DFx expertise to balance product performance, reliability, materials, tolerances, manufacturability, assembly, inspection, cost, and lifecycle requirements.
  • Develop and release complete product definitions using SolidWorks, including complex models, assemblies, drawings, configurations, tolerance analyses, bills of material, and supporting manufacturing documentation.
  • Lead technically demanding engineering changes, product configurations, VAVE initiatives, and production improvements, resolving underlying technical problems and ensuring solutions are fully implemented.
  • Lead technical reviews and provide peer guidance on difficult design and realization work, challenging assumptions, identifying downstream risks, and escalating decisions that require broader technical or management authority.
  • Serve as a contributory author of design standards and practices, applying deep expertise in DFx, CAD, drafting, tolerance definition, product configuration, and manufacturing processes to develop practical technical guidance in partnership with Engineering Management and Engineering Systems.

Critical Success Factors

  • Delivers Complex Designs Ready for Production: Converts difficult or incomplete inputs into robust, manufacturable, and fully defined product solutions that achieve performance, quality, cost, and schedule objectives with minimal downstream rework.
  • Elevates Design Execution Through Technical Expertise: Improves engineering decisions, guides others through difficult applications, and translates hands-on experience into practical contributions to design standards and practices.

Education & Experience Required

  • Bachelor’s degree in Mechanical Engineering or a related engineering discipline. Equivalent education and directly relevant engineering experience may be considered.
  • 7 years of experience in mechanical design, electromechanical product design, product realization, or sustaining engineering within a manufacturing environment. Experience with industrial sensors, fluid handling systems, or similar engineered products is preferred.
  • Demonstrated success leading complex design and product-realization work through complete production release, including work involving incomplete requirements, competing constraints, or significant downstream consequences.
  • Advanced proficiency with SolidWorks, including complex assemblies, detailed drawings, configurations, design tables, and tolerance analysis. Certified SolidWorks Professional or equivalent demonstrated proficiency is highly desirable.
  • Experience working across CAD/PDM, ERP, product configuration, and engineering-change environments, with an understanding of how product-definition decisions affect downstream execution.
  • Strong knowledge of DFx and manufacturing processes such as machining, injection molding, casting, joining, and assembly, with demonstrated ability to balance manufacturability, performance, reliability, quality, and cost.
  • Experience resolving difficult design or production problems, providing technical guidance to other engineers, and contributing expert content to design standards or practices.

Ralliant Corporation Overview

Ralliant, originally part of Fortive, now stands as a bold, independent public company driving innovation at the forefront of precision technology. With a global footprint and a legacy of excellence, we empower engineers to bring next-generation breakthroughs to life — faster, smarter, and more reliably. Our high-performance instruments, sensors, and subsystems fuel mission-critical advancements across industries, enabling real-world impact where it matters most. At Ralliant we're building the future, together with those driven to push boundaries, solve complex problems, and leave a lasting mark on the world.

About Gems Setra

Gems Setra is a leading global supplier of sensing and monitoring technologies, operating within the Precision Technologies platform of Ralliant Corporation. Through our comprehensive portfolio of premium sensing products, we deliver solutions to customer problems and challenges. As two Fortive businesses merged in 2022, Gems Setra's vision is to connect our customers to their environment to create a safer, healthier, more sustainable world. Gems Sensors product offerings include a range of products that encompass liquid level, flow, and pressure sensors, miniature solenoid valves, proximity switches, and integrated fluid management solutions. The Setra Systems product line offers an extensive selection of high-quality sensing instruments for humidity, current, vacuum, energy, and pressure measurements. At the heart of our combined company's mission lies a shared dedication between Gems Sensors and Setra Systems to deliver high-quality sensing solutions, backed by reliable customer support on a global scale. As a part of Ralliant, we embrace a culture of innovation, driving progress and empowering advancements in the industries and customers we serve.

We Are an Equal Opportunity Employer. Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at applyassistance@Ralliant.com.

Pay Range

The salary range for this position (in local currency) is 91740.00-170500.00.

Is this role subject to ITAR?

The essential duties of this position require adherence to U.S. Government export control regulations. Accordingly, candidates must either be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, or protected individuals as defined by 8 U.S.C. 1324b(a)(3)) or be prepared to collaborate with the company in securing the necessary U.S. government export authorizations. While the company encourages all interested applicants to apply, please be aware that ongoing employment is dependent upon obtaining the appropriate government export authorizations.

Gems Setra is a leading global supplier of sensing and monitoring technologies, operating within the Precision Technologies platform of Ralliant Corporation. Through our comprehensive portfolio of premium sensing products, we deliver solutions to customer problems and challenges. As two Fortive businesses merged in 2022, Gems Setra's vision is to connect our customers to their environment to create a safer, healthier, more sustainable world. Gems Sensors product offerings include a range of products that encompass liquid level, flow, and pressure sensors, miniature solenoid valves, proximity switches, and integrated fluid management solutions. The Setra Systems product line offers an extensive selection of high-quality sensing instruments for humidity, current, vacuum, energy, and pressure measurements. At the heart of our combined company's mission lies a shared dedication between Gems Sensors and Setra Systems to deliver high-quality sensing solutions, backed by reliable customer support on a global scale. As a part of Ralliant, we embrace a culture of innovation, driving progress and empowering advancements in the industries and customers we serve.

We Are an Equal Opportunity Employer. Ralliant Corporation and all Ralliant Companies are proud to be equal opportunity employers. We value and encourage diversity and solicit applications from all qualified applicants without regard to race, color, national origin, religion, sex, age, marital status, disability, veteran status, sexual orientation, gender identity or expression, or other characteristics protected by law. Ralliant and all Ralliant Companies are also committed to providing reasonable accommodations for applicants with disabilities. Individuals who need a reasonable accommodation because of a disability for any part of the employment application process, please contact us at applyassistance@Ralliant.com.

The salary range for this position (in local currency) is 91740.00-170500.00.

Salary.com Estimation for Sr. Project Design Engineer in Boxborough, MA
$166,855 to $206,625
If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Sr. Project Design Engineer?

Sign up to receive alerts about other jobs on the Sr. Project Design Engineer career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$137,294 - $170,650
Income Estimation: 
$170,210 - $214,735
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at Gems Setra

  • Gems Setra Boxborough, MA
  • We have an exceptional opportunity for a Quality Engineer to join our team in the Boxborough, MA facility. This individual would have responsibility for th... more
  • 7 Days Ago

  • Gems Setra Plainville, CT
  • The Product Development & Realization Engineering Manager leads a team of multi-disciplinary engineers (Mechanical and Electrical) responsible for executin... more
  • 8 Days Ago

  • Gems Setra Plainville, CT
  • The Associate Mechanical Engineer is a hands-on development role for an early-career engineer to build broad technical capability through real engineering ... more
  • 8 Days Ago

  • Gems Setra Plainville, CT
  • The Advanced Product Development Leader leads a multidisciplinary engineering team to deliver stronger technical outcomes through disciplined product devel... more
  • 12 Days Ago


Not the job you're looking for? Here are some other Sr. Project Design Engineer jobs in the Boxborough, MA area that may be a better fit.

  • IPS-Integrated Project Services Burlington, MA
  • Job Description At IPS, we are global leaders in developing innovative solutions for the consulting, architecture, engineering, project controls, procureme... more
  • 8 Days Ago

  • IPS-Integrated Project Services Burlington, MA
  • Job Description At IPS, we are global leaders in developing innovative solutions for the consulting, architecture, engineering, project controls, procureme... more
  • 9 Days Ago

AI Assistant is available now!

Feel free to start your new journey!