What are the responsibilities and job description for the Controls Engineer position at FORVIA?
Your mission, roles and responsibilities
Troubleshoot and Optimize
- Serve as the first responder for control system issues—diagnosing, troubleshooting, and resolving downtime quickly and effectively
- Continuously improve system reliability and performance through root cause analysis
Test, Maintain, and Improve
- Evaluate and maintain existing automation systems, ensuring optimal operation
- Modify and enhance controls to improve efficiency, quality, and uptime
Project Implementation
- Lead controls-related projects from concept through launch
- Support new equipment installation, validation, and production integration
Automation & Robotics Exposure
- Work alongside robotics systems (FANUC, Universal Robots) for basic troubleshooting and light programming adjustments
- Support automated material handling systems, including AGVs (Automated Guided Vehicles), ensuring proper function and integration
- Engage with advanced manufacturing technologies as part of ongoing innovation initiatives
Software & Application Support
- Support and interact with in-house applications utilizing C# and VB.NET
- Assist with minor updates, troubleshooting, and integration of plant systems
Collaboration & Communication
- Partner closely with process engineering, production, and maintenance teams
- Act as a key technical liaison across departments to ensure alignment and efficiency
Training & Knowledge Sharing
- Train maintenance and operations personnel on control systems and automated equipment
- Provide technical leadership and mentorship within the plant
External Partnerships
- Interface with suppliers, integrators, and contractors to support projects and ongoing operations
Compliance & Safety
- Ensure all systems meet safety, quality, and regulatory standards
- Promote and maintain a culture of safety and continuous improvement
Innovation & Continuous Improvement
- Identify opportunities to modernize systems and implement new technologies
- Drive initiatives that improve productivity, quality, and energy efficiency
Leadership & Integrity
- Lead with professionalism, accountability, and adherence to FORVIA’s code of ethics
Your profile and competencies to succeed
- Bachelor’s degree in Engineering or equivalent hands-on experience
- Minimum of 2 years of experience in a manufacturing environment (automotive preferred)
- Strong knowledge of Allen Bradley / Rockwell Automation control systems
- Experience with PLC troubleshooting, HMI systems, and control hardware
- Exposure to robotics (FANUC, Universal, etc.) and automated systems is a plus
- Familiarity with AGVs or automated material handling systems is a plus