What are the responsibilities and job description for the Process Engineer (Automotive) position at Formel D USA?
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Formel D is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, religion, color, national origin, sex, sexual orientation, gender identity, age, status as a protected veteran, or status as a qualified individual with a disability.
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We are seeking an experienced Process Engineer to optimize and maintain robust manufacturing, assembly, and support processes that ensure high-quality, cost-efficient, and timely vehicle production. This role requires strong technical expertise, cross-functional collaboration, and the ability to drive continuous improvement initiatives across our operations.
Key Responsibilities
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Process Optimization & Continuous Improvement: Identify inefficiencies or waste in time, materials, and manpower. Lead improvement projects using Lean Manufacturing, Six Sigma, and value-stream mapping to increase throughput, reduce costs, and enhance quality.
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Problem Solving & Root Cause Analysis: Investigate production issues such as defects, downtime, and bottlenecks using structured methodologies (8D, DMAIC). Implement corrective and preventive actions to sustain improvements.
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Quality Assurance: Ensure all processes align with product quality standards. Conduct capability studies, audits, and testing to maintain compliance and performance.
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Equipment & Automation Oversight: Collaborate with teams on automation, robotics, PLCs, sensors, and conveyor systems. Support new equipment integration, safety compliance, and specification adherence.
Qualifications
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Bachelor’s degree in Mechanical, Industrial, Manufacturing, Electrical Engineering, or related field.
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7 years of industrial or manufacturing engineering experience (automotive industry experience strongly preferred).
Technical Skills
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Solid understanding of manufacturing systems, process flow, automation, robotics, PLCs, and sensor technologies.
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Proficiency with quality systems, statistical tools, root cause analysis, and continuous improvement practices.
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Hands-on experience with Lean tools and CI initiatives.
Professional Skills
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Strong problem-solving and analytical abilities.
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Excellent communication skills (verbal and written) with the ability to work effectively across departments.
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Project management capability with proven ability to deliver results on schedule.
to optimize and maintain robust manufacturing, assembly, and support processes that ensure high-quality, cost-efficient, and timely vehicle production. This role requires strong technical expertise, cross-functional collaboration, and the ability to drive continuous improvement initiatives across our operations.
Key Responsibilities
-
Process Optimization & Continuous Improvement: Identify inefficiencies or waste in time, materials, and manpower. Lead improvement projects using Lean Manufacturing, Six Sigma, and value-stream mapping to increase throughput, reduce costs, and enhance quality.
-
Problem Solving & Root Cause Analysis: Investigate production issues such as defects, downtime, and bottlenecks using structured methodologies (8D, DMAIC). Implement corrective and preventive actions to sustain improvements.
-
Quality Assurance: Ensure all processes align with product quality standards. Conduct capability studies, audits, and testing to maintain compliance and performance.
-
Equipment & Automation Oversight: Collaborate with teams on automation, robotics, PLCs, sensors, and conveyor systems. Support new equipment integration, safety compliance, and specification adherence.
Qualifications
-
Bachelor’s degree in Mechanical, Industrial, Manufacturing, Electrical Engineering, or related field.
-
7 years of industrial or manufacturing engineering experience (automotive industry experience strongly preferred).
Technical Skills
-
Solid understanding of manufacturing systems, process flow, automation, robotics, PLCs, and sensor technologies.
-
Proficiency with quality systems, statistical tools, root cause analysis, and continuous improvement practices.
-
Hands-on experience with Lean tools and CI initiatives.
Professional Skills
-
Strong problem-solving and analytical abilities.
-
Excellent communication skills (verbal and written) with the ability to work effectively across departments.
-
Project management capability with proven ability to deliver results on schedule.