Process Technician II

Exceptional People. Hard Problems. Meaningful Careers. Big Impact.
Nowhere else can you touch as many life-changing medical technologies. At Forj Medical, we work side by side with more than 100 medical device companies from startups to global giants to bring life-enhancing technologies to market. Working with us means solving hard problems with extraordinary people in a collaborative work environment. Join us.

The Injection Molding Technician is responsible for all aspects of the injection molding process, including setup, processing, troubleshooting, maintenance, and optimization of production and sample molds. This role requires advanced technical expertise, strong problem-solving skills, and the ability to support process development while maintaining high standards of quality, safety, and efficiency.

Key Responsibilities

• Perform complete mold setup and teardown, including troubleshooting and preventive maintenance for production and sample molds
• Install, remove, and replace waterlines; perform routine water filter cleaning
• Conduct proper line clearance, moisture analysis, and tolerance monitoring to ensure process integrity
• Maintain press cleanliness, including platen cleaning, preventive maintenance (PM), and housekeeping before, during, and after tasks
• Manage work orders, raw materials, and advanced mold lubrication (leader pins, side locks, cams, slides)
• Execute Advanced Scientific Injection Molding (SIM) techniques to support Processing Engineering in process development
• Perform advanced troubleshooting of machines, tooling functionality, and Mold Process Control (MPC), including controlled out-of-tolerance evaluations
• Conduct mold evaluations following critical tool repairs
• Load and adjust automation programs as needed
• Execute DOE, IQ, OQ, PQ, and confirmation runs
• Perform press start-up, restart, and shutdown procedures
• Identify process and material issues, determine root causes, and implement effective corrective actions
• Ensure compliance with company and industry standards to maintain a safe and efficient manufacturing environment
• Train and mentor new and less experienced technicians
• Perform additional duties as assigned

Supervisory Responsibilities

• May provide direction to department employees in alignment with company policies and applicable laws
• Responsibilities may include training, assigning work, monitoring performance, addressing concerns, and resolving issues
• In the absence of formal supervisory responsibility, provides technical guidance and on-the-job training

Qualifications
To perform this role successfully, the individual must be able to execute all essential functions effectively. Reasonable accommodations may be provided as required.
Education & Experience

• Minimum of five (5) years of experience in injection mold setup, processing, and removal
• Two (2) years of technical college education or equivalent preferred
• Formal SIM training from accredited institutions strongly preferred
• CAD experience is a plus

Technical Skills & Knowledge

• Strong knowledge of injection molding machines, processes, and industry terminology
• Ability to read and interpret blueprints and technical documentation
• Experience with eDART or similar process monitoring systems
• Proficiency with hand tools and precision measuring instruments
• Advanced understanding of plastic materials and processing techniques
• Strong problem-solving, troubleshooting, and organizational skills
• Proficiency in Microsoft Office applications, particularly Excel and Outlook
• Effective verbal and written communication skills

Physical Demands
The physical demands listed are representative of those required to successfully perform the essential functions of this role. Reasonable accommodations may be made as needed.

• Regularly required to sit and use hands for handling, manipulating, and operating equipment
• Frequently required to communicate verbally and hear effectively
• Occasionally required to reach with hands and arms
• Must be able to lift and/or move up to 51 pounds
• Requires close visual acuity for tasks such as data analysis, inspection of small parts, reading, measuring, and operating machinery

EEO Statement
Forj Medical provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
Employment Requirement
Must be authorized to work in the United States.
Compensation and Total Rewards Package
The salary range for this position is outlined below under "Job Details" and is dependent upon the individual's skills, experience, qualifications, and applicable employment laws. Beyond base salary, Forj offers a competitive Total Rewards Package. We offer health, dental, vision, 401K plans, and time off programs. You may also be eligible to participate in an annual bonus program which depends on various factors, including, individual and organizational performance.