Die Set-Up Die Setter

Job Summary:

This position involves setting up Tandem Lines, Transfer Press and/or Automatic Presses. Responsibilities include programming and adjusting end-of-arm tooling, feed equipment, conveyors, and other machinery.

Main Duties & Responsibilities:

• Operate lift trucks and overhead cranes to place and remove dies, coils, blanks, and other equipment required for JCO and pre-stage processes.
• Perform JCO start-to-finish operations.
• Load coils onto uncoilers, thread them through feed lines ensuring proper alignment with dies, and adjust set and pitch settings as needed.
• Install and adjust end-of-arm tools (EOAT) to ensure proper pick-and-place functions for efficient job execution.
• Set up necessary items for production readiness, including part exit conveyors, chutes, scrap shakers, die lubricant, sensors, and other equipment.
• During production mode, perform pre-staging of next scheduled jobs where applicable.
• Maintain automation systems and components by performing adjustments, calibrations, alignments, and modifications as required.
• Organize and keep the die storage area clean and tidy.
• In cases of absenteeism or vacations, fill in for APOs and Line Tenders to ensure production schedules are met.

Required Skills, Knowledge, Abilities / Education & Experience:

1. Pass a written mechanical aptitude/knowledge test.
2. Demonstrate ability to read instructions and perform tasks accordingly.
3. Understand basic arithmetic concepts, including positive and negative numbers, and their application to robotics.
4. Familiarity with metric and standard (English) measurement systems.
5. Able to read, comprehend, and navigate multiple HMI screens.
6. Knowledge of Fanuc and ABB robots, HMS transfer systems, Die Protection units (Rexcon, Smart-Pac, Wintriss), coil feedlines, straighteners, and feeder systems.
7. Ability to communicate technical information to colleagues and other personnel involved in equipment operation and maintenance.
8. Use hand tools, lubricants, and other devices safely and effectively.
9. Demonstrate good attendance record.
10. Physically able to lift at least 50lbs, bend, twist, squat, climb, kneel, stand, or walk continuously in confined spaces.
11. High school diploma or equivalent required, with additional education or training in related fields desirable.
12. Proven troubleshooting skills for production equipment and programs to achieve maximum efficiency.
13. Willingness to work mandatory overtime as required, including 6-7 days per week.

Comments:

This job description is not exhaustive and may be subject to change. The employee will be required to perform miscellaneous duties and functions as assigned, including working in various classifications as needed.