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Propulsion Design Engineer

Firehawk
Addison, TX Full Time
POSTED ON 12/31/2025
AVAILABLE BEFORE 1/29/2026
Firehawk Aerospace is a leading propulsion-focused aerospace and defense company located in Addison, TX. Our innovative approach empowers us to design and manufacture cutting-edge solid and hybrid rocket motors and engines. We aim to push the boundaries of propulsion technology to serve both commercial and defense sectors.

This position will be full-time located at our Addison, TX facilities with occasional travel potentially required (approximately 10%).

Firehawk Aerospace is seeking a Design Engineer to support the design and development of hybrid engines and solid rocket motor munitions. The position will report directly to the Design Manager and will support all areas of the organization (Design, Testing, Manufacturing). The ideal candidate should be an effective communicator who works well in teams and with limited supervision. They should possess knowledge and experience with liquid or hybrid engine and/or rocket motor design, development, and related operations for transition to production efforts.

Responsibilities

  • Serve as the design lead for design and development of hybrid/solid rocket systems
  • Create/modify CAD models and associated drawings
  • Support the design, development, and production of rocket engines/motors
  • Work with analysis/fluids/manufacturing/testing teams to iterate designs
  • Make project decisions based on technical merit, cost, and schedule metrics
  • Analyze and interpret test data to improve and qualify propulsion systems meeting customer specifications and/or research objectives
  • Collaborate with other engineers and project managers to meet project goals
  • Ensure that all propulsion systems and processes comply with governmental regulations and safety standards

Basic Qualifications

  • Bachelor’s degree in aerospace engineering, mechanical engineering or related field
  • Experience designing liquid or hybrid engines, missile, or solid rocket motor design
  • 3 years of professional experience in mechanical design
  • 3 years of experience with CREO (preferred), SOLIDWORKS, NX, or CATIA
  • Proficient with GD&T, tolerance analysis, design for manufacturability
  • Experience with PLM software (Windchill preferred)
  • Understanding of structural analysis and failure modes of mechanical systems
  • General understanding of manufacturing processes (welding, machining, heat treating)
  • Strong work ethic and ability to thrive in a fast-paced R&D environment
  • Self-motivated with strong organizational, written, and oral communication skills
  • Focus on safety, reliability, innovation, efficiency, teamwork
  • Ability to earn trust, maintain positive and professional relationships
  • Proficiency with Microsoft Office products (Word, Excel, PowerPoint, OneNote)
  • U.S. Citizenship
  • Ability to lift 25 pounds and work on test/flight hardware
  • Must be willing to travel as required (

    Preferred Qualifications

    • Master’s degree in aerospace engineering/mechanical engineering or related field
    • 5 years of professional experience in mechanical design and development
    • 5 years of experience with CREO and Windchill
    • Active or previous security clearance

    ITAR Requirements

    To conform to U.S. Government space technology export regulations, including the International Traffic in Arms Regulations (ITAR) you must be a U.S. citizen, lawful permanent resident of the U.S., protected individual as defined by 8 U.S.C. 1324b(a)(3), or eligible to obtain the required authorizations from the U.S. Department of State.

    Work Environment And Physical Requirements

    Employees in these positions must possess mobility to work in a standard office setting and to use standard office equipment, including a computer; stamina to sit and to maintain attention to detail despite interruptions; may occasionally lift/carry/push/pull up to 25 pounds; may require minimal walking, standing for extended amounts of time, climbing, crouching, and/or bending; and vision to read printed materials and a computer screen, and hearing and speech to communicate in person and over the telephone. May require the ability to travel by air or auto. May require the use of personal protective equipment such as safety glasses, safety shoes, and shop coat.

    Security Clearance

    May be required to obtain and maintain a U.S. Security Clearance at the appropriate level. Requires U.S. Citizenship. Must also be able to satisfy federal government requirements for access to government information, and having dual citizenship may preclude you from being able to meet this requirement.

    Equal Opportunity Employer Statement

    Firehawk Aerospace is an Equal Opportunity Employer; employment with Firehawk Aerospace is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.

    Salary.com Estimation for Propulsion Design Engineer in Addison, TX
    $103,301 to $122,547
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