Design Engineer

Design Engineer

Reports To:  Senior Design Engineer

Location: Cresco, IA

Job Summary:

This role owns on the design, development, and continuous improvement of trailer systems, including structural frames, suspension systems, braking components, and load-handling features. The ideal candidate will combine strong engineering fundamentals with practical knowledge of design and manufacturing principles.

Essential Functions and Responsibilities:    

• Design and develop trailer components such as frames, axles, suspensions, couplers, and braking systems
• Perform structural analysis (FEA) to ensure durability, load capacity, and compliance with safety standards
• Create detailed 3D models and manufacturing drawings using CAD software
• Collaborate with manufacturing teams to optimize designs for fabrication, welding, and assembly
• Evaluate materials (e.g., high-strength steel, aluminum) for weight reduction and durability
• Support prototype builds, field testing, and validation of trailer performance under real-world conditions
• Troubleshoot issues related to fatigue, vibration, and load distribution
• Ensure designs meet regulatory standards (e.g., DOT, FMVSS) and customer specifications
• Work closely with suppliers on component selection (axles, tires, braking systems, lighting, etc.)
• Contribute to cost reduction, quality improvement, and product innovation initiatives

Skills, Qualifications, and Experience Requirements:

·         Bachelor’s degree in Mechanical Engineering or related field

·         [3-5] years of experience in trailer, automotive, heavy equipment, or similar industries

·         Proficiency in CAD software (e.g., SolidWorks, Inventor, or similar)

·         Strong understanding of structural design, welding processes, and fabrication techniques

·         Familiarity with braking systems, suspension design, and load dynamics

·         Knowledge of relevant regulations and standards (DOT, FMCSA, FMVSS)

·         Experience with FEA tools and design validation methods

·         Strong problem-solving, analytical, and communication skills

·       Strong problem-solving, analytical, and communication skills

• Experience with trailer types such as flatbeds, enclosed trailers, tankers, or refrigerated units
• Familiarity with hydraulic or pneumatic systems used in trailers
• Understanding of logistics and transportation industry requirements
• Project management experience and ability to manage multiple design projects

At Featherlite Exiss Sooner Holdings Co., LLC, we are committed to providing an environment of mutual respect where equal employment opportunities are available to all qualified applicants and employees and the workplace is free from unlawful discrimination or harassment.   Employment decisions are based on merit alone, without consideration of an applicant’s or employee’s membership in any protected class.