Engineer, Material Flow

Who We Are Looking For

We are seeking a highly driven Engineer, Material Flow to lead the design, analysis, and continuous improvement of material flow systems across warehouse and manufacturing environments. This role is critical in developing and implementing strategies that enhance material delivery efficiency, productivity, and overall factory logistics.

The ideal candidate will bring hands-on experience in high-volume automotive manufacturing, with deep expertise in material flow design, handling systems, and Lean manufacturing principles. This role requires strong collaboration across departments and the ability to manage complex projects from concept through execution.

What You Get To Do

• Design and optimize material flow from warehouse to point-of-use using lean manufacturing principles.
• Implement lineside material replenishment systems (e.g., eKanban) to automate material calls and improve delivery efficiency.
• Develop and maintain layouts for material handling systems, maximizing warehouse and production floor space.
• Collaborate with cross-functional teams (Manufacturing, Logistics, IT, Quality, Purchasing, Suppliers) to align material flow with production schedules.
• Lead implementation of pull systems with balanced stock levels at each point of use.
• Manage and maintain the Plan for Every Part (PFEP), analyzing volumes, packaging, transportation, and delivery methods.
• Conduct static and dynamic simulations to identify and mitigate congestion and part shortages.
• Oversee material handling equipment from concept through procurement and operational deployment (e.g., forklifts, tuggers, AGVs / AGCs, carts, racks, low-cost automation).
• Research and evaluate new technologies in material handling and warehouse optimization; develop ROI-based business cases.
• Support cost optimization initiatives, including workstation density and material presentation improvements.
• Apply lean principles such as line balancing, waste elimination, and error-proofing.
• Present material flow strategies and business cases to leadership; manage capital and operational budgets.
  
  

Qualifications

WHAT YOU BRING TO THE TEAM:

• 8 years related experience with Bachelor's degree, 6 years with Master's degree, 3 years with PhD or equivalent experience preferably in the automotive industry or another high-volume manufacturing environment.
• Proven experience managing material handling equipment from concept to operations.
• Proficiency in AutoCAD, simulation tools, ERP systems, and Microsoft Office (especially Excel).
• Strong analytical, problem-solving, and project management skills.
• Excellent communication, presentation, and interpersonal skills.
• Self-starter with the ability to work independently and manage multiple priorities.
• Ability to thrive in a fast-paced, cross-functional environment.
  
  

Preferred Skills

• Experience with fork-free material delivery strategies, AGVs / AGCs, including kitting / sequencing cells and lean lineside presentation.
• Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
  
  

Physical Requirements

• Must have the ability to travel (up to 20%).
• Must have the ability to lift up to 35 pounds.
• Must have the ability to stand, walk, and perform repetitive tasks for extended periods.
  
  

Additional Info

At FastTek Global, Our Purpose is Our People and Our Planet . We come to work each day and are reminded we are helping people find their success stories . Also, Doing the right thing is our mantra . We act responsibly, give back to the communities we serve and have a little fun along the way.

We have been doing this with pride, dedication and plain, old-fashioned hard work for 24 years !

FastTek Global is financially strong, privately held company that is 100% consultant and client focused .

We've differentiated ourselves by being fast, flexible, creative and honest . Throw out everything you've heard, seen, or felt about every other IT Consulting company. We do unique things and we do them for Fortune 10, Fortune 500, and technology start-up companies.

Benefits

Our benefits are second to none and thanks to our flexible benefit options you can choose the benefits you need or want, options include:

• Medical and Dental (FastTek pays majority of the medical program)
• Vision
• Personal Time Off (PTO) Program
• Long Term Disability (100% paid)
• Life Insurance (100% paid)
• 401(k) with immediate vesting and 3% (of salary) dollar-for-dollar match
  
  

Plus, we have a lucrative employee referral program and an employee recognition culture.

FastTek Global was named one of the Top Work Places in Michigan by the Detroit Free Press in 2013, 2014, 2015, 2016, 2017, 2018, 2019 , 2020, 2021, 2022, and 2023!

To view all of our open positions go to: https://www.fasttek.com/fastswitch/findwork

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AI & Hiring Disclosure

We use AI tools to support parts of our hiring process, such as reviewing applications and identifying potential matches. These tools are designed to promote efficiency, consistency, and fairness, and they are always used under human oversight.

All personal data collected is used solely for recruitment purposes, and you have the right to know, access, or request deletion of your data at any time, subject to legal limits.

If AI will be used in a video interview, you'll be informed in advance and asked for your consent, with the option to opt out.

Our tools are regularly reviewed to detect potential bias and to ensure compliance with all applicable laws and our commitment to inclusive hiring.

To learn more or exercise your rights, please contact us at info@fasttek.com.