What are the responsibilities and job description for the 2ND SHIFT - BLADE FABRICATOR - JOB #1095 position at Enstrom Helicopter?
Join Enstrom Helicopter in Menominee, Michigan, just 50 minutes north of Green Bay. Located along the shores of Lake Michigan, the Menominee/Marinette area is an outdoor paradise. At Enstrom, you will be part of a close-knit team where your work is seen and valued. As a proud U.S. manufacturer of FAA certified rotorcraft, we build nearly 90% of each helicopter in house. Our team enjoys a clean, growth focused environment with a Monday through Friday schedule.
Position: Blade Fabricator – Tech II
Reports To: Director of Operations
Status: Hourly, Non-Exempt
Shift: 2nd, 4-10’s (2 p.m. to 12:30 a.m., 4 days per week)
Pay Range: $22.00 - $32.00 ($1.50 / hour 2nd shift premium)
BASIC WORKER FUNCTION:
Assembles and bonds helicopter rotor blades. Prepares blade parts, operates bonding fixtures and equipment, and ensures blades meet blueprints, shop orders, and specifications.
GENERAL DESCRIPTION OF TASKS:
- Fabricate blade parts following process instructions.
- Align and assemble blade components in bonding fixtures.
- Perform surface treatments like iridite processing on parts.
- Twist and route blade spars to specifications.
- Drill and fit main rotor blade tips.
- Assist with blade milling machine operations.
- Prepare parts for bonding and inspect for surface defects.
- Lay out bonding tape, clamp components, and set timers.
- Set bonding temperature and time after inspection approval.
- File blades to proper width and attach doublers, retention plates, and fittings.
- Install leading edge filler blocks, trim tabs, and rivets using fixtures.
- Balance and classify blades; add lead weights in tips if needed.
- Record blade weights and maintain documentation.
- Examine completed blades to meet specifications.
- Maintain machines, fixtures, and equipment.
- Train and guide other workers when needed.
- Observes all safety regulations.
- Performs other duties as assigned.
REQUIRED KNOWLEDGE, SKILLS AND ABILITIES:
- Knowledge of bonding agents, curing, temperature, and pressure processes.
- Able to operate blade shop equipment and bonding fixtures.
- Skilled at reading blueprints, shop orders, and specifications.
- Keep accurate production and inspection records.
- Proficient with drill press, routers, sanders, hand drills, arbor press, rivet shaver, and rivet gun.
- Able to use time controllers, potentiometers, and protractors.
- Apply basic shop math.
- Work independently and troubleshoot problems effectively.
QUALIFICATIONS
- High school diploma or GED.
- Experience in blade fabrication, bonding, composites, or sheet metal manufacturing required.
- Able to perform blade bonding, assembly, and inspection independently.
PHYSICAL REQUIREMENTS
- Stand for long periods.
- Lift up to 50 pounds.
- Perform repeated hand motions for fabrication and bonding.
- Bend, reach, and work in awkward or tight positions.
- See clearly to inspect surfaces, align parts, and read measurements.
- Wear required safety gear.
- Also must be able to meet personal tool requirements.
Salary : $22 - $32