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Staff  Design Engineer - Propulsion

Electra.aero
Manassas, VA Full Time
POSTED ON 11/11/2025
AVAILABLE BEFORE 3/10/2026

About Electra:


Electra's next gen mission is to develop Ultra Short aircraft, built for Direct Aviation. We are redefining the next level of connectivity, pioneering direct aviation - without airports, emissions, or noise. Electra's Ultra Short aircraft will revolutionize air travel by bringing it closer to where we live, work, and play, making new connections possible. This makes a new venture like Electra exciting and fast-paced. Headquartered in Northern Virginia, we're on a quest to build a team of insanely talented people who want to do meaningful work.


Position Overview:


Electra.aero, a next-gen aerospace technology company, seeks a dynamic and energetic  StaffDesign Engineer - Propulsion.  This role will conduct design, analysis, test, and integration of propulsion systems on Electra's 9-passenger hybrid electric eSTOL (electric short takeoff and landing) aircraft. The ideal candidate will have a strong background in 3D design, analysis, and aircraft integration within a fast-paced, innovative environment.


We are seeking a candidate with the following key experience and skills:



  • Complete designs for mechanical integration of propulsion systems utilizing NX CAD modeling and analysis tools

  • Working with suppliers as necessary to mechanically integrate components into the airframe

  • Knowledge of and experience working with and designing to FAA Part 23 structural requirements and derived ASTM standards

  • Managing physical interfaces between propulsion components and the airframe

  • Complete trade studies on alternative designs to meet requirements and objective functions

  • Performing modeling, analysis and simulation (eg static and dynamic stress analysis) to verify integrated propulsion components meet performance and safety requirements

  • Preparing and presenting at gated design reviews to demonstrate the adequacy of the design

  • Communicating information about propulsion integration design, requirements, and performance between the design team, management, customer, subcontractors, and vendors


Required Education and Experience:



  • Minimum of 2  years of experience in mechanical engineering on air vehicles with bachelor's degree in mechanical engineering (or related STEM discipline).


Required Skills:



  • Experience in aerospace component design

  • Understanding of manufacturing methods (machining, sheet metal, composites, 3D printing, injection molding, composite lamination, etc)

  • High competence with, and fluid use of, engineering first principles

  • A strong work ethic and ability to independently meet and lead the areas described by the responsibilities and essential functions

  • Excellent organization and communication skills

  • Other duties as assigned


Desired Qualifications:



  • Experience with mechanical system design and integration for certification to part 23 or 25 standards

  • Demonstrated knowledge of the Federal Aviation Regulations (FARs), certification procedures (especially Part 23), and relevant industry standards.

  • Experience in Siemens NX CAD Software and Teamcenter PLM Software

  • Competency in engineering analysis, including structural, thermal, multi-body dynamics, and electrical

  • US Person (Citizen or Green Card) Preferred


Location:



  • Headquarters in Manassas, VA. To encourage close collaboration this position is 4-5 days in the office, with some virtual work allowed


Salary:


Electra's salary range for this position is: $90,000.00 - 130,000.00 Our salary ranges reflect the minimum and maximum range for the Company level overall across all locations & projects and does not necessarily reflect the budgeted amount for this position. Individual pay is based on additional factors, including project budgets, job-related skills, experience, relevant education and/or training, role, level, location, and project.





Compensation and BenefitsIn addition to offering an exciting work environment and the opportunity to be part of the team making Ultra Short flight a reality, at Electra, we offer an unparalleled total rewards package. Electra offers employees a comprehensive benefits package including medical, dental, vision, STD, LTD, and life insurance, generous PTO and sick leave, company holidays, paid winter break, and a 401(k) plan with immediate vesting. Life at Electra includes a variety of perks, such as free catered lunches, amazing coffee, snacks, drinks, fruit, free parking, and opportunities for much more.Working ConditionsWork is typically performed in a warehouse/aviation and office environment, which requires proper safety precautions. Work may require some physical effort in handling light materials, boxes, power tools, prototypes, and different materials or equipment. Due to the nature of our business and projects, some fieldwork may be required, working in both indoor and outdoor conditions. You may need to lift up to 50 lbs.Background & Drug ScreeningSuccessful completion of a background check and/or drug screening prior to starting work may be required for this position.CommitmentWe are committed to fostering diversity and inclusivity, and we encourage individuals from all backgrounds, including those from marginalized or underrepresented groups in the tech industry and aerospace, to apply for our job openings. We firmly believe that a diverse range of perspectives can profoundly influence both our product and our company culture.Electra is committed to a work environment that is inclusive to all and free of discrimination. It is our policy to be an equal opportunity employer without regard to race, color, religion, sex, age, national origin, disability, sexual orientation, gender identity or expression, genetic predisposition or carrier status, veteran status, citizenship status, or any other factors prohibited by law. Electra will provide reasonable accommodations for qualified individuals.Electra is an E-Verify employer.

Salary : $90,000 - $130,000

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