Robotic Arc Welding Technician

EWI is a world leader in developing and deploying new technologies that enable companies to bridge the gap between R&D and manufacturing implementation.  EWI associates are passionate about identifying options to technical problems that provide a long-term competitive advantage for our clients.  Our clients tell us we are a valuable extension and complement to their innovation, engineering, and manufacturing teams.  If you enjoy working with customers, solving difficult technical problems, and developing and applying advanced technology; EWI is the place for you.

EWI has provided high end research and development services to commercial and government clients for over 35 years as a not-for-profit contract research laboratory with a focus on joining and related technologies. EWI’s Arc Welding and Directed Energy Deposition (DED) Processes Group is a world leader in arc welding processes and is building a range of new capabilities to advance robotic arc welding and robotic DED additive manufacturing and repair. 

The Robotic Arc Welding Technician supports research and development projects that focus on arc welding processes.  They work with EWI’s state-of-the-art industrial arc welding / DED robots and world class engineers to execute project work and tasks for customers that relate to advanced arc welding and arc DED additive manufacturing (AM).  They also provide manual welding expertise where needed and cross-train in other lab-related areas where possible. 

ESSENTIAL FUNCTIONS:

• Apply knowledge and demonstrated expertise in the execution of tasks/duties related to robotic arc welding equipment, programming of mechanized equipment, and manual welding processes
• Prepare, program, and operate industrial robots and setup equipment and/or components to the exact specifications of project requirements and/or customer’s needs
• Perform tasks in support of application development and research projects
• Support engineers and project managers in project planning processes by identifying and estimating level-of-effort required for proposed projects
• Occasionally interact directly with customer through demonstrations, presentations, or clarifying reports as they relate to assigned projects.  May also travel to client locations when appropriate
• Utilize and effectively program CAD tools (or other skills) to create prototype tools required for project completion
• Assemble or otherwise produce designed tools, fixtures, and enhancements
• Continuously develop and apply depth of knowledge in automated arc welding processes
• Maintain accurate and legible records of project work and test results
• Support equipment preventative maintenance schedule and calibration efforts as needed
• Achieve and strive for highest quality standards in work
• Continuously meet and occasionally exceed (where necessary) production schedules and customer expectations and needs
• Achieve established work-area cleanliness standards and maintain a high-degree of organization in work area(s); follow and support 5S program efforts
• Perform work in a safe manner and adhere to safety programs, processes, and procedures set forth for the specific process and for company safety programs

KNOWLEDGE/SKILLS/ABILITIES:

• Demonstrated ability to prepare, program, and operate industrial robotic welding systems; EWI’s systems include ABB, Cloos, Fanuc, Motoman, and OTC Daihen in configurations ranging from 6- to 14-axes
• Demonstrated ability to develop welding procedures for common robotic arc welding processes including GMAW and FCAW
• Demonstrated ability to develop procedures for and perform manual welding operations including GMAW, FCAW, GTAW, and SMAW
• Working knowledge of other arc welding processes including SAW and PAW
• Basic to intermediate knowledge of and experience with electrical controls, preferably related to modern machine tools (inputs, outputs, custom M-codes, ladder logic, etc.)
• Ability to use CAD software to develop basic drawings
• Robotic offline programming experience is considered favorable
• Previous Arc-DED or WAAM experience is considered favorable
• Proficient in MS Office products (Word, Excel, PowerPoint, etc.)
• Excellent organizational skills
• Ability to work well with ever-changing priorities and/or situations
• Exhibit and maintain positive, solutions-oriented attitude toward work and co-workers
• High degree of accuracy and attention to detail in assigned tasks on a consistent basis
• Outstanding interpersonal skills and ability to communicate effectively with all levels of associates
• Team-oriented attitude and focus with strong ability to collaborate with others

PHYSICAL REQUIREMENTS:

• Laboratory/light production floor with ventilation, climate-control system, moderate lighting, and moderate noise level
• Use finger dexterity to type, adjust, move, handle, perform, operate, install, attach, remove, apply, grasp, manipulate, and measure
• Frequently move, transport, rotate, reach, pull, twist, adjust position, push, stoop, bend, and crouch
• Lift ten to 40 pounds on a frequent basis and 40 to 80 pounds occasionally

EDUCATION:

• High school diploma or its equivalent
• Associate’s or technology degree in relevant area of study is considered favorable

EXPERIENCE:

• Three (3) or more years of experience working with robotic arc welding equipment
• Experience with applying expertise in manual welding processes (GMAW, FCAW, GTAW, SMAW)
• Completion of formal robotic training program and welder training program

EOE/M/F/Disability/Protected Veteran Status

Accommodations:

Individuals who need reasonable accommodations under the ADA in order to participate in the search and/or application process should contact Human Resources at (614) 688-5000.