Electrical Test & Service Technician

Wixom based manufacturer is seeking a senior Electrical Test & Field Service Technician to serve as a key technical resource across advanced electrical assembly, system testing, software validation, troubleshooting, and field service. In this role, you will oversee QA/QC testing for standard and custom power systems, support shop-floor production, and perform field commissioning, diagnostics, and customer training.

Key Responsibilities

Electrical Assembly & Panel Wiring

• Perform and verify advanced electrical panel wiring and equipment integration for power distribution units.
• Read and validate electrical schematics, wiring diagrams, panel layouts, and cable drawings.
• Install, wire, and troubleshoot contactors, relays, breakers, transformers, meters, sensors, and power supplies.
• Ensure proper grounding, bonding, wire sizing, circuit separation, and strict adherence to workmanship standards.

Testing, Validation & Quality Control

• Lead functional testing of power systems at low, high, and medium voltage levels.
• Validate system performance against engineering specifications, including load sequencing, fault handling, interlocks, and safety shutdowns.
• Review test data, inspection records, and quality documents to sign off on final quality acceptance and witness testing.

PLC / HMI Software Support

• Load, verify, and troubleshoot PLC and HMI software for production units, retrofit projects, and field calls.
• Confirm software revisions, alarm functions, control logic, and communication interfaces.
• Provide remote technical support to resolve control, drawing, or software issues on site.

Troubleshooting & Root Cause Analysis

• Diagnose complex electrical, mechanical, control, and software faults using advanced troubleshooting methods.
• Lead repair efforts, evaluate RMA returns, and perform root-cause analysis on recurring field issues.
• Collaborate directly with engineering and production teams to drive product reliability and design improvements.

Mechanical Assembly & Oversight

• Lead or support the mechanical assembly of enclosures, blower systems, airflow components, and high-capacity electrical connectors.
• Inspect fit-up, vibration, and airflow to resolve mechanical assembly issues.

Field Service & Customer Support (25% Travel)

• Travel to customer sites for equipment commissioning, diagnostics, software updates, repairs, and technical support.
• Perform site safety reviews and verify installation requirements prior to system startup.
• Train internal staff and customers on equipment operation, safety, maintenance, and troubleshooting.
• Document detailed service findings and provide recommendations for customer follow-up.

Qualifications

• Technical Background: Technical diploma, apprenticeship, or equivalent advanced hands-on experience in electrical equipment assembly, testing, and service.
• Schematics & Wiring: Strong ability to read complex electrical schematics, mechanical drawings, and control schematics.
• Troubleshooting Expertise: Proven ability to diagnose electrical, control, and mechanical issues both on-site and remotely with limited information.
• Technical Skills: Familiarity with PLC/HMI software loading, digital multimeters, clamp meters, and basic IP/LAN networking concepts.
• Travel Willingness: Ability to travel up to 25% domestically for site visits and commissioning.
• Safety & Physical: Expertise in lockout/tagout (LOTO), electrical PPE, and safe lifting practices; ability to lift up to 50 lbs and stand/bend in an industrial environment.

E2 Management Consulting is backed by over 2 decades of hands on experience in Michigan's manufacturing sector. We focus on placements for skilled trades and professional roles. We pride ourselves on transparent communication, strong client relationships, and an insider's understanding of the local workforce landscape.