What are the responsibilities and job description for the Precast Concrete Fabrication Planner & Scheduler position at DUTCHLAND INC?
Position Objectives:
- Develop, maintain, and optimize production schedules for custom precast concrete products to ensure on-time delivery, efficient use of labor, molds, materials, and equipment, and smooth coordination between engineering, production, and shipping.
- Balancing project priorities, plant capacity, and customer commitments in a made-to-order manufacturing environment.
- Oversee standard operating procedures (SOP), KPIs, continuous improvement, and support time tracking and allocation
Position Responsibilities:
- Develop and maintain detailed short- and long-term production schedules for custom precast elements with the guidance and support of the Plant Manager.
- Sequence work orders based on mold availability, curing times, labor, equipment, and delivery deadlines.
- Adjust schedules dynamically in response to design changes, material delays, equipment issues, or labor constraints.
- Optimize mold usage and bed utilization to maximize plant throughput.
- Serve as the primary link between Engineering, Sales/Estimating, Production, Quality, and Logistics as it relates to fabrication scheduling.
- Participate in project kickoff meetings and production planning meetings.
- Communicate schedule changes and production priorities clearly to plant management.
- Coordinate with dispatch/shipping to align production with delivery schedules and erection sequences.
- Forecast labor, mold, and equipment needs based on upcoming workload.
- Identify capacity bottlenecks and propose solutions such as overtime, rescheduling, or subcontracting.
- Balance competing project demands while maintaining overall plant efficiency.
- Monitor material constraints that could impact production schedules.
- Track KPIs such as on-time delivery, schedule adherence, mold utilization, and production throughput.
- Analyze variances between planned and actual production.
- Develop, document, and train SOP and maintain them as they may change from time to time.
- Lead or support continuous improvement initiatives related to workflow, scheduling, and plant efficiency.
- Support as needed production management in time tracking and allocations.
- Maintain production data in ERP system and scheduling tools.
- Ensure accurate work orders, production reports, and schedule documentation.
Qualifications:
- Bachelor’s degree in Industrial Engineering, Construction Management, Manufacturing, or related field preferred; equivalent experience considered.
- At least 3 years of experience in production planning/scheduling, preferably in precast concrete products.
- Experience in make-to-order or project-based manufacturing environments with precast concrete experience strongly preferred.
- Proficiency with ERP/MRP systems and scheduling software.
- Advanced Excel skills; experience with production dashboards and reporting tools.
- Ability to read and interpret shop drawings and production tickets.
- Excellent organizational and prioritization skills in a fast-changing environment.
- Strong problem-solving and decision-making abilities.
- Effective communicator across operations, engineering, and management.
- Data-driven mindset with continuous improvement orientation.
- Ability to work under pressure and manage multiple projects simultaneously.
- Knowledge of Lean Manufacturing or Six Sigma principles.
- Ability to work in a combination of office and production floors.
- Must be able to work in an industrial manufacturing environment and collaborate closely with plant operations.