Senior Controls Engineer

Sr. Controls Engineer

Position Overview
We are seeking a Senior Controls Engineer to lead the design, development, integration, and commissioning of machine and process control systems. The role focuses on PLC programming, HMI development, robotics integration, automation architecture, and vision system implementation to deliver reliable, scalable manufacturing and material handling solutions. The Senior Controls Engineer will work closely with mechanical, electrical, and software teams, interface with customers during commissioning, and drive continuous improvement and technical excellence across projects.

Key Responsibilities

• Design and develop PLC programs and HMI applications for complex automation systems using industry best practices and standards.
• Integrate and program robotics systems (industrial manipulators, end-of-arm tooling, robot controllers) into automated cells and production lines.
• Develop and implement machine vision and inspection solutions, including camera selection, lighting, vision tool development, and integration with PLC/robotics controls.
• Lead controls system architecture and integration activities across electrical, mechanical, and software disciplines to ensure seamless operation and safety compliance.
• Perform on-site commissioning, start-up, debugging, and performance tuning of automated systems; work directly with customers and operators to validate functionality and transfer knowledge.
• Create and maintain clear documentation: control narratives, I/O lists, wiring diagrams, PLC/HMI source code, software revision control, and FAT/SAT test plans and reports.
• Support risk assessments, safety system design (E-stops, safety PLCs, light curtains), and adherence to relevant codes and standards (e.g., IEC, NFPA, ISO).
• Mentor junior controls engineers and technicians, lead technical reviews, and contribute to project planning, estimation, and continuous improvement initiatives.
• Troubleshoot complex electrical, control, and software issues remotely and on-site, providing timely root-cause analysis and corrective actions.
• Collaborate with suppliers and integrators for selection and procurement of control components, robotics, vision hardware, and custom automation equipment.

Qualifications

• Bachelors degree in Electrical, Control, Mechatronics, or related engineering discipline (or equivalent experience).
• 3 years of experience in industrial controls engineering with demonstrable experience in PLC programming (e.g., Rockwell/AllenBradley, Siemens, or similar).
• Proven experience developing HMI/SCADA applications and operator interfaces.
• Hands-on experience integrating and programming industrial robots and robot controllers (ABB, FANUC, KUKA, Yaskawa, etc.).
• Practical experience with automation system integration and commissioning of manufacturing equipment and production lines.
• Experience designing and deploying vision systems for inspection, guidance, or identification tasks (e.g., Cognex, Keyence, Basler).
• Strong troubleshooting and commissioning skills, including on-site startup and customer-facing problem solving.
• Familiarity with industrial communications and protocols (EtherNet/IP, Profinet, Modbus, OPC UA).
• Excellent documentation, verbal, and written communication skills; ability to produce clear test plans, reports, and control narratives.
• Ability to travel to customer sites for commissioning and support as required.
• Nice to have: experience with FEA for mechanical/structural evaluation and CAD familiarity (SolidWorks, AutoCAD) to collaborate effectively with mechanical engineering teams.
• Relevant certifications (PLC vendor courses, robotics programming, or certifications in safety standards) are a plus.

Benefits

Health/Vison/Dental/Life

401k

Bonus Opportunities

PTO

Relocation Assistance

Email Your Resume In Word To
Kylie.Mullins@CyberCoders.com
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Kylie Mullins - Executive Recruiter

For this position, you must be currently authorized to work in the United States without the need for sponsorship for a non-immigrant visa. This is a new role.

This job was first posted by CyberCoders on 10/28/2026 and applications will be accepted on an ongoing basis until the position is filled or closed.

Everforth CyberCoders is proud to be an Equal Opportunity Employer

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, sexual orientation, gender identity or expression, national origin, ancestry, citizenship, genetic information, registered domestic partner status, marital status, status as a crime victim, disability, protected veteran status, or any other characteristic protected by law. Our hiring process includes AI screening for keywords and minimum qualifications, and a virtual recruiter as part of the application process. A human recruiter reviews all results. Click here for details on our virtual recruiter .  Everforth CyberCoders will consider qualified applicants with criminal histories in a manner consistent with the requirements of applicable state and local law, including but not limited to the Los Angeles County Fair Chance Ordinance, the San Francisco Fair Chance Ordinance, and the California Fair Chance Act. Everforth CyberCoders is committed to working with and providing reasonable accommodation to individuals with physical and mental disabilities. Individuals needing special assistance or an accommodation while seeking employment can contact a member of our Human Resources team at Benefits@CyberCoders.com to make arrangements.

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