What are the responsibilities and job description for the Control Engineer position at Cognify Global?
Overview: We are seeking a skilled Industrial Controls Engineer to support and enhance our manufacturing operations, with a focus on extrusion equipment. This role requires hands-on experience with Allen Bradley control systems and leveraging process data to drive continuous improvement.
Key Responsibilities:
- Install, maintain, and troubleshoot Allen Bradley PLCs, HMIs, and related control systems.
- Program and modify control logic to optimize equipment performance and reliability.
- Implement and support industrial communication protocols (Modbus, Ethernet, etc.).
- Collaborate with cross-functional teams to integrate control systems with existing equipment.
- Develop strategies for real-time equipment monitoring, including sensor selection and data integration.
- Design and implement SCADA systems to continuously evaluate equipment efficiencies.
- Maintain documentation for control systems, wiring diagrams, and software configurations.
- Identify obsolete controls and components and provide migration plans to derisk.
- Accountable for technical support and daily problem solving/root cause analysis.
- Lead continuous improvement initiatives focused on cost reduction and asset availability.
- Coordinate with vendors and contractors and act as technical lead to support capital projects.
- Periodically report or present information relevant to efficiency/reliability improvement.
- Support strategic initiatives to leverage AI and machine learning.
Required Qualifications:
- Bachelor’s degree in Electrical Engineering or related field.
- 3 experience with Allen Bradley PLCs (ControlLogix, CompactLogix), RSLogix/Studio 5000, and FactoryTalk View.
- Strong understanding of industrial automation, control systems, and electrical schematics.
- Experience with condition-based monitoring platforms (e.g., vibration analysis tools, SCADA systems).
- Ability to analyze equipment performance data and identify predictive maintenance opportunities.
- Excellent troubleshooting and problem-solving skills with the ability to carry out written or oral tasks.
- Strong communication and collaboration with the ability to adapt messaging based on the audience.
- Highly organized and able to handle multiple assignments simultaneously.
Preferred Qualifications:
- Experience with CMMS and open API formats.
- Experience working with hydraulic systems, preferably extrusion presses.
- High-level understanding of basic Lean/Six Sigma principles.
- Familiarity with data analytics tools or platforms (e.g., Python, MATLAB, or cloud-based solutions).
- Experience implementing machine learning.
- Experience with robotics is a bonus.
Benefits:
- Competitive salary, dependent on experience
- Health, dental, and vision insurance
- Retirement plan options
- Paid time off and holidays
- Opportunities for professional development and advancement
Salary : $120,000 - $130,000