Controls Test Engineer

Description

Cates Control Systems is looking to hire a Controls Test Engineer to our team in Plano, TX. Joining the Cates team is both challenging and rewarding. You will become an important member of a very talented and dynamic team within our industry. If this sounds like you, please read on!

 

Job Purpose

Lead and execute testing procedures for control panels, ensuring compliance with design standards, UL and NEC requirements, and operational functionality. Perform detailed quality assurance tasks, guide team members, and support project execution and testing.

Key Responsibilities

Testing and Quality Assurance

· Conduct comprehensive tests on control panels, including verifying wire connections, labeling, fuse compliance, and wire fray inspections.

· Apply required voltages and confirm correct operation of all components.

· Ensure all control panels meet UL requirements, applying identification and UL stickers when necessary.

· Complete and verify check sheets associated with drawings and ensure quality before handoff to the shipping department.

· Use tools like multimeters to perform electrical readings and diagnostics.

· Provide troubleshooting support to customers over the phone or onsite as required.

· Lead the interdisciplinary team in Corrective Action response for any Fabrication errors that reach Cates customers.

Technical Leadership

· Provide technical expertise during project execution, assisting in the design and implementation of control systems.

· Develop and document testing procedures for standard and customized panels.

· Mentor test technicians and junior team members, ensuring adherence to procedures and knowledge transfer.

· Upload and Test ladder logic, applying knowledge of PLC/PC controllers.

· Troubleshoot different industrial networks like EtherNet, ProfiNet, ControlNet, DeviceNet, EtherCAT and Profibus.

· Upload and Test customer configuration parameters in VFD or Servo Drive applications.

Documentation and Compliance

· Review customer and internal schematics for accuracy, functionality, and manufacturability.

· Maintain and enhance company Quality Management Systems.

· Log time and tasks into systems like Epicor using job-specific travelers.

Collaboration and Support

· Assist CAD/Engineering teams in developing Motor, Instrument, and I/O Lists from P&IDs.

· Aid in component selection to meet construction and compliance standards.

· Troubleshoot and resolve manufacturing or operational issues in control panels.

Risk Management

· Identify risks in designs or processes and recommend solutions to mitigate potential issues.

Measurements of Success

- High-quality output with minimal rework or customer feedback issues.
- Efficient time logging and task management.
- Strong feedback from supervisors and peers on technical leadership and team collaboration.
- Consistent adherence to timelines and project goals.

Education and Experience

- Bachelor’s Degree in Engineering or Engineering Technology preferred.
- High school diploma or GED required.
- 5 years of relevant experience in control systems, panel testing, or related fields.

Skills

Soft Skills

- Strong communication skills and the ability to work in diverse, multi-disciplinary teams.
- Leadership and mentoring capabilities.
- Excellent problem-solving and analytical thinking.
- Ability to multitask and manage priorities effectively.

Technical Skills

- Proficiency in AC and DC circuits, including Kirchhoff’s, Ohm’s, and Watt’s laws.
- Familiarity with NEC, UL508A, and NFPA 70 standards.
- Expertise in PLC hardware, ladder logic, and programming from various manufacturers.
- Understanding of advanced motor controls, closed-loop systems, and automation processes.
- Skilled in configuring and troubleshooting AC/DC drives, motors, and transformers.
- Proficiency in using digital multimeters for electrical diagnostics.
- Competence in evaluating panel construction documentation and configuring components for operational testing.

Additional Requirements

- Completion of UL508A, NEC, or equivalent training or job experience.
- Physical ability to bend, stand, and work for extended periods as required.

More About Us

Cates Control Systems was founded over 40 years ago and is a systems integration company that partners with manufacturing firms to develop and implement automation solutions to increase production, improve quality and reduce costs. Our customers are extremely diverse and spread all over North America (and a few internationally). Our customers make roofing shingles, fry potato chips, roast coffee, process poultry and beef, distill water, bottle apple juice, and ship all over the world.

Cates is committed to delivering quality solutions that we stand behind through service and support. Our vision is to positively impact the lives of others. We are a fun, friendly company with a strong family atmosphere and 12 core principles that guide us at every step in our success. Our culture is firmly rooted in the values of honesty, integrity, commitment and reliability. To learn more, please visit us at www.cates.com.
 

Job Type: Full-time

Salary: From $80,000 - $100,000 

Benefits:

• 401(k)
• Vision insurance
• Dental insurance
• Flexible spending account
• Health insurance
• Health savings account
• Life insurance
• Paid time off
• Referral program

Schedule:

• 10-hour shift 

Work Location: In person

Salary : $80,000 - $100,000