Demo

Controls Engineer

CARLEX
Nashville, TN Full Time
POSTED ON 11/3/2026
AVAILABLE BEFORE 12/2/2026

ESSENTIAL JOB FUNCTIONS 

  • Support production by troubleshooting and programming existing and new plant automation equipment 
  • Program and design new and existing PLC controls  
  • Travel to sister plants as needed for completion of core job functions. 
  • Maintain accurate and consistent schedules for projects and tasks for multiple plant projects. 
  • Programming of robots and touching up points as needed to support production needs. 
  • Working with production and process to optimize line flow, cycle time issues and quality concerns through changes in programming or troubleshooting of controls. 
  • Program and design new and existing PLC controls. 
  • Help plan preventative maintenance plans for equipment in the plant both new and current. 
  • Work to help develop new technology for the plant to utilize in efforts to improve cycle times and quality detection / prevention systems.  
  • Help train plant techs and engineers on controls related skills. 
  • Create and correct plant electrical drawings for equipment. 
  • Work with plant teams to help develop accurate quoting models. 

 

REQUIREMENTS 

Education: 

  • BSEE or BSME Degree required 

Years of Experience:  

  • 3 – 5 Years of experience programming and troubleshooting PLCs and Robots 
  • 1-3 Years of Siemens S7 programming experience a plus 

Other Requirements: 

  • Regular and predictable attendance required 
  • High level of understanding of Fanuc Robots and ABB robot operations 
  • Demonstrated understanding of Ethernet cabling and addressing, Device Net, RIO, and wireless PC networking 
  • Understanding of basic concepts of MMIs, familiar with PanelView Plus and PanelView hardware 
  • Demonstrated understanding of Cognex In-Sight software  
  • Demonstrated knowledge of ladder logic programming, PLC 5, SLC500, ControlLogix, MicroLogix, RIO, Ethernet I/P, DeviceNet 
  • Demonstrated understanding of AC and DC motors and servo systems 
  • Working knowledge of Kinetix, Ultra3000, PowerFlex, 1305 and 1338 drives 
  • Valid driver’s license required for business travel 
  • Work beyond the traditional 40 hours per week may be required as workload or projects dictate, including, nights, weekends and holidays  

 

KEY COMPETENCIES 

  • Advanced/Intermediate skill level with Microsoft Office Suite; Word, Excel, and PowerPoint 
  • Excellent Analytical Skills  
  • Ability to use RS Net Worx software, RS View Studio and Panel Builder software 
  • Ability to perform electrical troubleshooting and read electrical prints 
  • Ability to wire industrial control systems including 480V/120V/24V power, drives, motors, I/O and sensors 
  • Ability to design, diagnose, and troubleshoot vision applications 
  • Ability to connect to PLC and navigate programming software 
  • Hands-on approach to problem solving and analysis. 
  • Ability and willingness to uphold the Carlex Values of Safety, Customer Focused, Teamwork, Excellence and Trust 

 

Salary.com Estimation for Controls Engineer in Nashville, TN
$89,916 to $109,460
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