What are the responsibilities and job description for the Senior PLC/HMI Automation Engineer — Automotive Interiors position at CAD Engineering Resources?
About the role
Direct hire Controls opportunity in Alma, Michigan. Base salary: $95,000–$100,000 per year (commensurate with proven experience). Relocation is available.
As a Senior PLC/HMI Automation Engineer, you will shape, program, and continuously optimize the control systems that keep a high‑volume automotive interior operation running safely and efficiently. You’ll blend hands‑on troubleshooting with thoughtful design, enabling reliable output and smooth new launches.
A day in the life
- Start your day reviewing production performance, then dive into PLC/HMI logic (Allen‑Bradley SLC 500, MicroLogix, CompactLogix, PanelView) to fine‑tune sequences and improve uptime.
- Keep the line connected: develop and support networks including Ethernet/IP, DH , DH‑485, and RS‑232.
- Integrate advanced technologies—robotics, vision systems, servo motion, and MES connectivity—to elevate quality and throughput.
- Partner with maintenance and operations on the floor to diagnose AC/DC circuits and sensor issues (PNP/NPN) and resolve controls‑related faults quickly.
- Update and maintain electrical schematics in AutoCAD; sustain plant‑wide controls standards and documentation.
- Support new equipment installation, commissioning, and machine buyoffs to plant standards.
- Lead continuous improvement initiatives, introducing technologies that reduce downtime and enhance product quality.
- Contribute to quoting, design reviews, and vendor selection to drive cost‑effective, standardized solutions.
- Train operators and technicians on new equipment and troubleshooting methods; manage crib stock for electrical spares.
What you bring
- Bachelor’s degree in Electrical Engineering or related field preferred.
- 5 years of controls engineering experience in manufacturing.
- Background in automotive interiors or Tier 1 supplier preferred.
- Proven PLC programming and HMI development expertise; working knowledge of pneumatics and hydraulics.
- Experience with fully automated assembly systems incorporating Poka‑Yoke and MES.
- Track record implementing new automation into existing lines; injection molding experience is a strong plus.
- Comfort with power and control circuits: from 480 VAC three‑phase and 110 VAC to 24 VDC control.
- Skilled in machine buyoff procedures, equipment validation, and managing multiple priorities.
- Clear communicator and effective collaborator; proficient with Microsoft Office.
Why join
- Impact a high‑volume production environment with modern automation and continuous improvement.
- Direct hire with competitive pay; relocation support available.
Compliance
A successful candidate will be subject to a background check and must receive satisfactory results of the same, as a condition of joining the team.
By applying, you affirm that your application information is true and complete; falsification or misrepresentation may lead to withdrawal of an offer or termination.
Salary : $95,000 - $100,000