What are the responsibilities and job description for the Process Controls Engineer position at Brightpath Associates LLC?
Job Description
- Maintenance and optimization: maintain, troubleshoot, and optimize the existing mix of old and new DCS & QCS systems to ensure smooth and efficient mill operations.
- Programming Control Loops: Develop and program control loops in ABB systems, ensuring precision and reliability in the tissue production process.
- Adaptation to Older Systems: Learn and program in older control system architectures, ensuring they are fully functional and meet the mill’s operational standards.
- System Upgrades and Integration: Lead initiatives for system upgrades and integrate new control technologies with existing systems to enhance overall efficiency.
- Technical Support: Provide technical support to the production team, addressing any issues related to process control systems promptly and effectively.
- Documentation and Compliance: Create and maintain detailed documentation of control systems, programming changes, and maintenance activities. Ensure all control systems comply with industry standards and safety regulations.
- Continuous Improvement: Identify opportunities for continuous improvement in control systems and processes, implementing changes to optimize performance and reduce downtime.
- Training and Mentorship: Train and mentor junior engineers and technicians on control systems and programming, fostering a culture of knowledge sharing and professional development.
Qualifications
- Education: Bachelor’s Degree in Engineering, preferably in Electrical, Control Systems, or related field. Advanced degree is a plus.
- Experience: Minimum of 5-7 years of experience in process control engineering, with a focus on AB and ABB systems. Experience in a tissue or papermill environment is highly desirable.
- Technical skills:
- Proficiency in programming control loops in ABB systems.
- Strong understanding of QCS & DCS systems and their components.
- Ability to program and troubleshoot older control system architectures.
- Familiarity with process control instrumentation and electrical systems.
- Problem solving: Excellent analytical and problem-solving skills, with the ability to troubleshoot complex control system issues effectively.
- Communication skills: Strong verbal and written communication skills, with the ability to convey technical information clearly to non-technical team members.
- Project management: Proven ability to manage multiple projects simultaneously, prioritizing tasks and meeting deadlines.