Mechanical Design Engineer – Downhole Tool Design

Need local

Mechanical Design Engineer – Downhole Tool Design (Contract-to-Hire)

Conroe, TX (On-site)

Position Summary

Seeking a highly skilled and creative Mechanical Design Engineer with deep experience in downhole tool development , particularly in the design of positive displacement motors, friction-reduction systems (agitators), and understanding of machining/machining automation is a plus. This role will directly support our in-house downhole tool innovation group, working closely with R&D, field operations, and manufacturing to design, prototype, and iterate advanced drilling tools. Candidates must demonstrate a strong command of SolidWorks and ANSYS , a hands-on understanding of high-pressure mechanical systems, and an ability to collaborate on unconventional engineering challenges.

Key Responsibilities

• Able to drive/lead mechanical design of downhole drilling tools , including:

• Creative/R&D downhole tool design and fast improvement iteration capability
• Positive displacement / downhole drilling motors
• Agitator and vibration/friction-reduction tools
• Through Tubing Motors
• Translate conceptual ideas into manufacturable designs using SolidWorks
• Conduct FEA analysis using ANSYS to assess tool durability, fatigue, and vibration performance in HPHT and high-torque conditions
• Iterate designs based on lab testing, field trials, and feedback from engineering and drilling teams
• Collaborate with machinists, vendors, and automation teams to ensure manufacturability and ease of maintenance
• Provide technical documentation, drawings, BOMs, and support for internal and external manufacturing
• Think creatively and strategically to address failure modes, reduce tool wear, and enhance reliability
  
  

Preferred Qualifications

• 5–15 years of mechanical engineering experience in downhole tool design
• Advanced proficiency with SolidWorks and ANSYS Mechanical/Structural
• Familiarity with material science, elastomer compatibility, and mechanical seals
• Comfortable with prototyping, design iteration, and hands-on testing
• Strong documentation, version control, and communication skills
  
  

Ideal Candidate Traits

• Passionate about solving hard engineering problems in the energy sector
• Highly collaborative, but self-motivated and proactive
• Comfortable working on a small, high-performance, cross-functional team
• Able to think outside the box and thrive in a fast-paced innovation environment
  
  

If you are interested or have any references please share resume at mukul@brightmindsol.com.