What are the responsibilities and job description for the Process Engineer in Joining Technologies position at Bosch USA?
Company Description
Do you want beneficial technologies being shaped by your ideas? Whether in the areas of mobility solutions, consumer goods, industrial technology or energy and building technology - with us, you will have the chance to improve quality of life all across the globe. Welcome to Bosch.
Job Description
This posting is for a process engineer / expert in joining technologies (automated screw driving and press fitting). Responsible for optimizing and troubleshooting automated assembly processes, focusing on press fit operations and automated screw driving ensuring high-precision, reliable mechanical connections while reducing cycle times and defect rates.
Required Knowledge competencies and attributes:
The Qualified Applicant Must
Additional Information
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By submitting an application for employment with Bosch, you represent and warrant that: (a) the work product and materials you submit are your own and reflect your personal experience, skills and qualifications; and (b) you have not used artificial intelligence or automated tools to generate, alter, or enhance application materials or responses in a manner that misrepresents your identity, authorship, experience, capabilities or qualifications.
Indefinite U.S. work authorized individuals only. Future sponsorship for work authorization is not available.
Equal Opportunity Employer, including disability / veterans.
Do you want beneficial technologies being shaped by your ideas? Whether in the areas of mobility solutions, consumer goods, industrial technology or energy and building technology - with us, you will have the chance to improve quality of life all across the globe. Welcome to Bosch.
Job Description
This posting is for a process engineer / expert in joining technologies (automated screw driving and press fitting). Responsible for optimizing and troubleshooting automated assembly processes, focusing on press fit operations and automated screw driving ensuring high-precision, reliable mechanical connections while reducing cycle times and defect rates.
- Process owner and technical expert for existing joining processes (press-fit and automated screw driving) within the plant and as a member of the Bosch Center of Competency and the International Production Network
- Specifying, debugging and improving press machines, automated screwdrivers and torque-controlled systems
- Utilize data driven methods to resolve complex production issues, including torque deviations, improper seating and material misalignment, maintenance, trials, capacity planning and process capabilities
- Lead development and implementation of new processes, new technologies, equipment upgrades and projects to reduce cycle time and improve overall equipment effectiveness
- Define, document and manage critical process parameters such as press force, distance, press depth, screw speed, and torque curves
- Collaborate with internal and external partners (process development, quality, suppliers, production, logistics, quality) for process and equipment optimizations
- Communication and participation with lead plants and expert teams on latest technologies and process improvements
- Project management and ability to lead teams
- Mentor and train associates in all facets of screw driving and pressing processes
Required Knowledge competencies and attributes:
The Qualified Applicant Must
- Have a Bachelor of Science Degree in Engineering (or similar field)
- Be a self-starter and innately curious, with the ability and willingness to dive into and lead development of technical processes
- Have minimum three years' experience in automated, industrial manufacturing
- Be comfortable with cross functional activities and international teams
- Be structured and systematic in his / her / their work approach, willing to adapt to dynamic changes and multi-tasking
- Be willing and able to travel internationally
- Communicate effectively at all levels of the organization
- Be adept in systematic problem-solving methodology (8D, 5-Why, Shainin, etc.)
- Joining technologies - automated screw driving and pressing equipment and processes
- Fastening technology including torque-angle analysis, clamp load generation, thread engagement, joint design, fastening strategies, and residual preload management
- Press-fit process design including interference calculations, force-displacement curve analysis, tolerance stack-up evaluation, retention force validation, and material interaction effects
- Analyzing and interpreting process signatures including torque-angle, torque-time, force-distance, and force-time curves to identify process abnormalities and optimize assembly performance Experience applying SPC methodologies and interpreting Cp/Cpk studies to establish and maintain process capability
- Conducting Measurement Systems Analysis (MSA), Gauge R&R studies, process validation activities and capability studies
- Understanding of servo-driven assembly systems, industrial networks, and controls integration
- Experience utilizing data analysis tools such as Python, SQL, Minitab, JMP, Power BI, or equivalent to identify process trends and optimize joining system performance
- Experience with software development or scripting languages (Python, C#, C , VB.NET) is desirable
- Equipment maintenance and management (PM, TPM)
- Plc programming, industrial control technologies
- Strong documentation skills
- German or English language background
Additional Information
- Competitive Salary
- Competitive Time Away from Work Policy
- Paid Time Off (PTO): 16 days (Up to 30 days based on seniority)
- Personal Days (PAA): 5 days
- Company Paid Holidays: 9 days
- Paid Parental Leave: 6 Weeks
- Industry Best Retirement Benefit
- 401k - 75% match up to the first 9% contribution
- Unique Bosch Defined Contribution (BDC) plan provides 100% company-funded 401(k) contributions, ranging from 2.5% to 6.5% of your pay, helping you secure your financial future
- Student Debt Retirement Savings Match
- Profit Sharing Bonus (CPrP) up to 10%
- Medical, dental, and vision coverage
- Onsite Cafeteria with multiple menu options
- Onsite Starbucks Cafe
- Onsite Bosch Store (Employee Discount)
Want a Closer Look At Life At Bosch? Follow Our Social Channels And See What It’s Like To Work Here
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By submitting an application for employment with Bosch, you represent and warrant that: (a) the work product and materials you submit are your own and reflect your personal experience, skills and qualifications; and (b) you have not used artificial intelligence or automated tools to generate, alter, or enhance application materials or responses in a manner that misrepresents your identity, authorship, experience, capabilities or qualifications.
Indefinite U.S. work authorized individuals only. Future sponsorship for work authorization is not available.
Equal Opportunity Employer, including disability / veterans.