Demo

Extrusion Process Engineer

Bonnell Aluminum
Niles, MI Full Time
POSTED ON 4/18/2026
AVAILABLE BEFORE 6/3/2026
Bonnell Aluminum is a leading manufacturer of custom aluminum extrusions in North America. With a commitment to customer excellence, our production facilities cater to many of the nation's largest and most respected manufacturing companies through design solutions, unparalleled extrusion capabilities, and services.

At the Niles MI facility, we are searching for a responsible process engineer to lead the optimization and automation of production processes. As an integral part of the extrusion team, the Extrusion Process Engineer will be critical in solving challenges while improving manufacturing quality and efficiency. The position will be working closely with cross-functional managers in support of company’s overall operating goals and objectives.


Your Role:
- Support extrusion press operations including sawing, heat treating, die shop, and maintenance

- Evaluate current processes and procedures to establish/implement positive change.

- Assess process capabilities, prioritize process improvement opportunities, and innovate and implement process improvements.

- Assist in the development of new product trials and trial parameters.

- Develop standard operating procedures for extrusion department.

- Work closely with maintenance department to assist in the development and prioritization of preventive maintenance methods.

- Work closely with quality, planning, and operations departments to analyze and reduce production expenses while supporting the development of new products.

- Assist in equipment optimization process and perform other duties as assigned.

- Apply an understanding of process and equipment failure modes to create reliable systems and processes.

- Prepare engineering reports and requests for capital with justification of ROI.


Required Education/Experience:
- Bachelor’s in engineering or other related technical degree, or equivalent work experience.

- SolidWorks/AutoCAD or similar experience

- Strong communication and time management skills.

- Strong leadership skills; to work within a team environment.

- Proficient in MS Office (Excel, PowerPoint, Teams, and Word)


Preferred Skills:
- Previous project management and capital expenditure experience
- Excellent understanding of all aluminum extrusion processes.

- Excellent understanding of metallurgical properties of various aluminum alloys.

- Hands-on experience with all facets of extrusion processing in a production environment.

- Ability in developing and maintaining strong relationships with production staff.

- Experience in utilizing Six Sigma and lean tools.


Why You’ll Love Working with Us:
- Components of our Core: SAFETY; INTEGRITY; RESPECT; CELEBRATION; COMMUNICATION; TRUST; DIVERSITY; and ACCOUNTABILITY

- We’re People Leaders

- Competitive Salary

- Employee Benefits
- Paid Vacation

- Medical, Dental, Vision, and Life

- Matching 401 K

Salary.com Estimation for Extrusion Process Engineer in Niles, MI
$81,896 to $94,723
If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Extrusion Process Engineer?

Sign up to receive alerts about other jobs on the Extrusion Process Engineer career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$40,830 - $52,262
Income Estimation: 
$51,902 - $64,610
Income Estimation: 
$46,685 - $59,878
Income Estimation: 
$43,603 - $55,670
Income Estimation: 
$51,669 - $66,452
Income Estimation: 
$86,732 - $101,718
Income Estimation: 
$106,100 - $124,886
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at Bonnell Aluminum

  • Bonnell Aluminum Niles, MI
  • JOB TITLE: Extrusion Operator REPORTS TO: Shift Facilitator with the direction from the Team Captain SHIFT DAYS /HOURS: 2nd Shift Position Monday to Friday... more
  • 1 Day Ago

  • Bonnell Aluminum Niles, MI
  • Job Title: TSLOTS Designer Department: TSLOTS Reports To: Supervisor with direction from Team Leader Shift Day / Hours: 8 hr. shifts (Mon-Fri) (7:00 AM- 3:... more
  • 1 Day Ago

  • Bonnell Aluminum Niles, MI
  • DEPARTMENT: Packing JOB TITLE: Material Handler REPORTS TO: Shift Facilitator with the direction from the Team Captain SHIFT DAYS /HOURS: 1st Shift Positio... more
  • 1 Day Ago

  • Bonnell Aluminum Niles, MI
  • DEPARTMENT: Packing REPORTS TO: Packer SHIFT DAYS/HOURS: 10 hr. shifts (Monday-Thursday) 7:00 am- 5:00 pm) Must be willing and able to work Mandatory OT on... more
  • 1 Day Ago


Not the job you're looking for? Here are some other Extrusion Process Engineer jobs in the Niles, MI area that may be a better fit.

  • JSG (Johnson Service Group, Inc.) Plymouth, IN
  • Johnson Service Group (JSG) is currently looking for a Process Engineerwho will be responsible for developing and optimizing continuous production and manu... more
  • 17 Days Ago

  • Verbio North America South Bend, IN
  • Process Engineer POSITION DETAILS: Job Type: Full-Time Pay: $75K -$100K FLSA: Salary, Exempt Schedule: Mon-Fri Location: South Bend, Indiana Travel: Limite... more
  • 18 Days Ago

AI Assistant is available now!

Feel free to start your new journey!