Mechanical Engineering Intern

Position Summary

Red Cat Holdings' Blue Ops division develops cutting-edge unmanned surface vessels (USVs) for defense and maritime autonomy applications.

As a Mechanical Engineering Intern, you will work alongside experienced engineers to design, test, and refine mechanical systems on operational USV platforms in a fast-paced, mission-driven environment.

Essential Duties and Responsibilities

• Develop and modify 3D CAD models and technical drawings for USV hull components, mounting systems, and payload integration structures using SolidWorks or similar tools
• Assist in fabrication, assembly, and functional testing of mechanical prototypes in both shop and open-water environments
• Conduct performance testing of mechanical systems aboard USV platforms and analyze field trial data
• Support integration of mechanical, electrical, and embedded systems across autonomous vessel variants
• Document test results, engineering analyses, and design changes in technical reports

Required Qualifications

• Currently pursuing a B.S. in Mechanical Engineering, or accepted as a prospective student in a Mechanical Engineering program
• Proficiency in 3D CAD software (SolidWorks preferred)
• Foundational knowledge of materials, structural mechanics, and fluid systems
• Minimum 3.5 GPA

Additional Desired Qualifications

• Experience with FEA tools such as ANSYS or Abaqus
• Hands-on shop experience with machine tools, welding, CNC, waterjet, or 3D printing
• Exposure to marine, robotics, or defense hardware environments
• Familiarity with ArduPilot, ROS, or embedded systems a plus

Physical Requirements and Working Conditions

• Must be able to walk, stand, and navigate large indoor and outdoor facilities for extended periods of time.
• Ability to lift, carry, and move materials and equipment weighing up to 25 lbs on a regular basis.
• Use of personal protective equipment (PPE) may be required in designated areas or when performing specific tasks, in accordance with safety protocols and company policy.
• May be required to climb ladders, stoop, kneel, or crouch during inspections, maintenance walk-throughs, or emergency response situations.
• Regular exposure to facility operations including noise, dust, temperature fluctuations, and industrial equipment.
• Occasional off-hours or weekend work required for emergency facility responses or projects as needed
• Requires frequent use of a computer and other standard office equipment for documentation, communication, and coordination tasks.

Background Check

This position will require successfully completing a post-offer background check. Qualified candidates with a criminal history will be considered and are not automatically disqualified, consistent with federal and state law.

EEO and ITAR/EAR Work Authorization Disclosure

Red Cat Holdings provides equal employment opportunities (EEO) to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This position requires direct or indirect access to hardware, software, technology or technical data controlled under the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR). Successful candidates for positions subject to ITAR/EAR restrictions must provide proof of U.S. Citizenship or Permanent Residence and must not require sponsorship for export-restricted work authorization.

E-Verify

The company participates E-Verify ensure eligibility for employment and compliance with Right to Work rules.

Compensation: Base pay, plus generous annual equity package and potential bonuses.